Журналы →  Chernye Metally →  2017 →  №11 →  Назад

Rolling and metal forming
Название Parameters of evaluation of shape cross section of hot-rolled steel strips. Message 2. The saddle coefficient
Автор S. M. Belskiy
Информация об авторе

Lipetsk State Technical University (Lipetsk, Russia):

Belskiy S. M., Dr. Eng., Prof., e-mail: belsky-55@yandex.ru

Реферат

The work rolls of the stands of hot rolling mills are mostly worn out at places corresponding to the edges of the rolled strips. At hot rolling mills that are not equipped with devices for axial shifting of work rolls, it happens due to a violation of rolling sequence from wide strips to narrow strips. At hot rolling mills equipped with axial shifting of work rolls, it happens, as a rule, at the end of the assembly lot, when the value of the axial shifting of the work rolls, compensating for wear and thermal bulge, has reached the limit value, and then the work rolls are in place. As a result, the profile of the cross-section of the rolled strips acquires a characteristic «saddle-shaped» form: local thickenings appear on the edges of the strip. Analysis of the results of cold rolling revealed the following feature: if one of two strips of the same size, rolled at different times with similar values of the determination coefficient R2, has a flatness violation, then the profile of the cross section of this strip usually has a «saddle-shaped» form. To characterize the profile of the cross-section of hot-rolled strips with edge thickenings, the term «saddle» and the coefficient KS of «saddle» were introduced. Calculation of the value of this coefficient is carried out by analogy with the calculation of the central moment of the distribution of any value. In Message 1, a mathematical model of a cross-section profile with edge features, including thickenings, was described. With the help of the developed mathematical model, the saddle coefficients KS were calculated for different ratios of the convexity P of the cross-section profile, the height and length of the edge thickenings. Calculations have shown that the value of KS increases monotonically with the increase of the height and the length of the areas of the edge thickenings. The saddle coefficient KS is suitable for estimating of the edge thickenings of the cross-section profiles of hot-rolled strips.

Ключевые слова Hot rolling, hot-rolled strip, cold-rolled strip, cross-section profile of strips, parabolic approximation, the determination coefficient, the saddle coefficient
Библиографический список

1. Belskiy S. M. Parameters of evaluation of shape cross section of hot-rolled steel strips. Message 1. The determination coefficient. Chernye Metally. 2017. No. 10. pp. 65–70.
2. Ginzburg V. B. Metallurgical Design of Flat Rolled Steels. New York : Marcel Dekker, 2005. 710 p.
3. Shinkin V. N., Kolikov A. P. Elastoplastic shaping of metal in an edgebending press in the manufacture of large-diameter pipe. Steel in Translation. 2011. Vol. 41, No. 6. pp. 528–531.
4. Belskiy S. M., Mukhin Y. A. Hot strip rolling with local thickening. Steel in Translation. 2009. Vol. 39, No. 5. pp. 420–424.
5. Shinkin V. N., Kolikov A. P. Engineering calculations for processes involved in the production of large-diameter pipes by the SMS Meer technology. Metallurgist. 2012. Vol. 55, Nos. 11–12. pp. 833–840.
6. Shinkin V. N., Kolikov A. P. Simulation of the shaping of blanks for largediameter pipe. Steel in Translation. 2011. Vol. 41, No. 1. pp. 61–66.
7. Shabalov I. P., Solovev D. M., Filippov G. A., Livanova O. V. Influence of UO shaping on the mechanical properties of large-diameter electrowelded pipe. Steel in Translation. 2015. Vol. 45, No. 4. pp. 287–292.
8. Belskiy S. M., Mukhin Y. A. Classification of regulation principles for strip flatness. Steel in Translation. 2009. Vol. 39, No. 11. pp. 1012–1015.
9. Belskiy S. M., Mazur S. I., Mukhin Y. A., Goncharov A. I. Influence of the cross section of hot-rolled steel on the flatness of cold-rolled strip. Steel in Translation. 2013. Vol. 43, No. 5. pp. 313–316.
10. Shinkin V. N. Preliminary straightening of thick steel sheet in a seven-roller machine. Steel in Translation. 2016. Vol. 46, No. 12. pp. 836–840.
11. Shinkin V. N. Geometry of steel sheet in a seven-roller straightening machine. Steel in Translation. 2016. Vol. 46, No. 11. pp. 776–780.
12. Shinkin V. N. The mathematical model of the thick steel sheet flattening on the twelve-roller sheet-straightening machine. Massage 2. Forces and moments. CIS Iron and Steel Review. 2016. Vol. 12. pp. 40–44.
13. Shinkin V. N. The mathematical model of the thick steel sheet flattening on the twelve-roller sheet-straightening machine. Massage 1. Curvature of sheet. CIS Iron and Steel Review. 2016. Vol. 12. pp. 37–40.
14. Chakrabarty J. Applied plasticity. Springer, 2010. 758 p.
15. Calladine C. R. Plasticity for engineers. Theory and applications. Woodhead Publishing, 2000. 328 p.
16. Frank V. (Ed.) Lecture notes in production engineering. Springer, 2013. 211 p.
17. Klocke F. Manufacturing processes 4. Forming. Springer, 2013. 516 p.
18. Lim Y., Venugopal R., Ulsoy A. G. Process control for sheet-metal stamping process modeling, controller design and stop-floor implementation. Springer, 2014. 140 p.
19. Hingole R. S. Advances in metal forming. Expert system for metal forming. Springer, 2015. 116 p.
20. Davim J. P. Materials Forming and Machining. Research and Development. Woodhead Publishing, 2015. 202 p.
21. Banabic D. Sheet metal forming processes. Constitutive modelling and numerical simulation. Springer, 2010. 301 p.
22. Lenard J. G. Metal Forming Science and Practice. Elsevier Science. 2002. 378 p.
23. Naizabekov A., Talmazan V., Lezhnev S., Amanzholov Z., Erzhanov A. Application of computer programming in optimization of technological objectives of cold rolling. Journal of Chemical Technology and Metallurgy. 2015. Vol. 50, No. 6. pp. 638–643.
24. Lezhnev S., Panin E., Naizabekov A., Volokitina I., Koinov T. The effect of preliminary and final heat treatment in course of the combined ‘rolling-pressing’ process realization on microstructure evolution of copper. Journal of Chemical Technology and Metallurgy. 2016. Vol. 51, No. 3. pp. 315–321.
25. Panin E., Lezhnev S., Naizabekov A., Koinov T. Theoretical grounds of the combined ‘rolling-equal-channel step pressing’ process. Journal of Chemical Technology and Metallurgy. 2016. Vol. 51, No. 5. pp. 594–602.
26. Brovman T. V. Design of welded double layer pipelines. Welding international. 2012. Vol. 26, No. 7. pp. 553–554.
27. Hu P., Ma N., Liu L.-Z., Zhu Y.-G. Theories, methods and numerical technology of sheet metal cold and hot forming. Analysis, simulation and engineering applications. Springer, 2013. 120 p.
28. Chakrabarty J. Theory of plasticity. Butterworth-Heinemann, 2006. 896 p.
29. Qin Y. Micromanufacturing engineering and technology. William Andrew, 2015. 858 p.

Language of full-text русский
Полный текст статьи Получить
Назад