Журналы →  Non-ferrous Мetals →  2018 →  №1 →  Назад

METAL PROCESSING
Название Determining power-energy parameters of combined rolling-extrusion process for low-plastic aluminium alloys
DOI 10.17580/nfm.2018.01.06
Автор Sidelnikov S. B., Galiev R. I., Bespalov V. M., Samchuk A. P.
Информация об авторе

Siberian Federal University, Krasnoyarsk, Russia:

S. B. Sidelnikov, Professor, Head of the Chair of Metals Pressure Treatment, School of Non-Ferrous Metals and Material Science
R. I. Galiev, Assistant Professor, Chair of Metals Pressure Treatment, School of Non-Ferrous Metals and Material Science, e-mail: gri1979@mail.ru
V. M. Bespalov, Assistant Professor, Chair of Metals Pressure Treatment, School of Non-Ferrous Metals and Material Science
A. P. Samchuk, Post-Graduate Student, Chair of Metals Pressure Treatment, School of Non-Ferrous Metals and Material Science

Реферат

Presented are the results of theoretical study of energy-power parameters of combined rolling-andpressing (CRP) process of press-products of AMg6 (АМг6), 01417, 8176 alloys. Choice of these alloys is governed by the fact that their alloyage by different elements like titanium, iron, lanthanum, cerium etc., causes difficulties on non-cutting sha ping and producing long-length semifinished products of electrotechnical destination. It is shown that making such semifinished goods of these alloys is non-manufacturable even with the use of traditional direct pressing operations on horizontal hydraulic presses; it is characterized by increased labour-intensiveness and requires higher power inputs. In this connection, the goal to be sought in this paper is to investigate possibility of processing the above mentioned alloys by method of combined continuous rolling-extrusion (CRE) as well as to determine powe renergy parameters of the process depending on varying temperature of semifinished product, degree and rate of metal deformation. The efforts, affecting the die and the rolls during combined processing has been calculated with the use of rheological characteristics of selected alloys, determined by the hot torsion method; analysis of their changes, depending on deformative and temperature-speed parameters for various combinations of the groove and diameters of the die has been also carried out. Ascertained have been the changing mechanism of energy-power parameters and their limiting value on realizing the process of combined rolling-extrusion at the combined processing plants of different design in the given range of varying parameters. There also has been made the recommendations on designing the technology of low-plastic alloys combined treatment for a CCRE-4 (СЛиПП-4) experimental-industrial plant placed into operation at Irkutsk aluminium smelter.

Ключевые слова Aluminium alloys, modification, titanium, boron, combined processes, casting, rolling, pressing, rheological characteristics, mechanical characteristics
Библиографический список

1. Belyy D. I. Aluminium alloys for leads of cable products. Kabeli i Provoda. 2012. No. 1. pp. 8–15.
2. GOST 7871–75. Aluminium and aluminium alloys tiller wire. Specifications. Introduced: 1976-07-01. Moscow : Izdatelstvo standartov, 1990 (reissue with changes).
3. Kornilov V. N. Aluminium alloys continuous extrusion with welding. Krasnoyarsk : Izdatelstvo pedagogicheskogo instituta, 1993. 216 p.
4. Belov N. A., Alabin A. N., Teleuova A. R. Comparative analysis of alloying additives as applied to the production of heat-resistant aluminium-base wires. Metal Science and Heat Treatment. 2012. Vol. 53. Iss. 9–10. pp. 455–459.
5. Mogucheva A., Zyabkin D., Kaibyshev R. Effect of the thermomechanical processing on microstructure and properties of an Al – Ce alloy. Materials Science Forum. 2012. Vol. 706–709. pp. 361–366.
6. Liao H., Liu Y., Lü C., Wang Q. Mechanisms for Ceinduced remarkable improvement of conductivity in Al alloys. Journal of Materials Research. 2017. Vol. 32. Iss. 3. pp. 566–574.
7. Liao H., Wu Y., Wang Y. Microstructure evolution of Al – 0.35%Si – 0.2%Mg – 0.3%Ce alloy during hot extrusion and its contributions to performances. Journal of Materials Engineering and Performance. 2015. Vol. 24. pp. 2503–2510.
8. Zhao, Q., Qian, Z., Cui, X., Wu, Y., Liu, X. Optimizing microstructures of dilute Al – Fe – Si alloys designed with enhanced electrical conductivity and tensile strength. Journal of Alloys and Compounds. 2015. Vol. 650. pp. 768–776.
9. Shakiba M., Parson N., Chen X.-G. Hot deformation behavior and rate-controlling mechanism in dilute Al – Fe – Si alloys with minor additions of Mn and Cu. Materials Science and Engineering: A. 2015. Vol. 636. pp. 572–581.
10. Shakiba M., Parson N., Chen X.-G. Effect of Iron and Silicon Content on the Hot Compressive Deformation Behavior of Dilute Al – Fe – Si Alloys. Journal of Materials Engineering and Performance. 2015. Vol. 24. Iss. 1. pp. 404–415.
11. Wang M., Xu W., Han Q. Effect of heat treatment on controlling the morphology of AlFeSi phase in A380 alloy. International Journal of Metal Casting. 2016. Vol. 10. Iss. 4. pp. 516–523.
12. Shi Z. M., Gao K., Shi Y. T., Wang Y. Microstructure and mechanical properties of rare-earth-modified Al – 1Fe binary alloys. Materials Science and Engineering: A. 2017. Vol. 632. pp. 62–71.
13. Shi, J., Hou, L., Zuo, J., Zhuang, L., Zhang, J. Cryogenic rolling-enhanced mechanical properties and microstructural evolution of 5052 Al – Mg alloy. Materials Science and Engineering: A. 2017. Vol. 701. pp. 274–284.
14. Fereshteh-Saniee F., Fakhar N., Asgari M., Mahmudi R. A new experimental-numerical approach for studying the effects of gas pressure profile on superplastic forming characteristics of Al – Mg5.6 alloy. The International Journal of Advanced Manufacturing Technology. 2017. Vol. 91. Iss. 5–8. pp. 1771–1780.
15. Puna S. C., Wangc W., Khalajhedayatib A., Schulerb J. D., Trelewiczc J. R., Rupert T. J. Nanocrystalline Al – Mg with extreme strength due to grain boundary doping. Materials Science and Engineering: A. 2017. Vol. 696. pp. 400–406.
16. Tang Y., Goto W., Hirosawa S., Horita Z., Lee S., Matsuda K., Terada D. Concurrent strengthening of ultrafinegrained age-hardenable Al – Mg alloy by means of high-pressure torsion and spinodal decomposition. Acta Materialia. 2017. Vol. 131. pp. 57–64.
17. Valdes-Tabernero M. A., Sancho-Cadenas R., Sabirov I., Murashkin M. Yu, Ovidko I. A., Galvez F. Effect of SPD processing on mechanical behavior and dynamic strain aging of an Al – Mg alloy in various deformation modes and wide strain rate range. Materials Science and Engineering: A. 2017. Vol. 696. pp. 348–359.
18. Sidelnikov S. B., Dovzhenko N. N., Zagirov N. N. Joint and combined methods of processing of non-ferrous metals and alloys : monography. Мoscow : MAKS Press. 2005. 344 p.
19. Grischenko N. А., Sidelnikov S. B., Gubanov I. Y. et al. Mechanical properties of aluminium alloys. Krasnoyarsk : Sibirskiy Federalnyy Universitet, 2012. 196 p.
20. Sidelnikov S. B., Konstantinov I. L., Voroshilov D. S. The rolling technology : textbook. Krasnoyarsk : Sibirskiy Federalnyy Universitet, 2016. 180 p.
21. Sidelnikov S. B., Dovzhenko N. N., Drozdova T. N. et al. Experimental research of combined rolling-extrusion processing for the wire rod production of Al – Fe system alloys. Proizvodstvo Prokata. 2015. No. 9. pp. 40–46.
22. Voroshilov D. S., Sidelnikov S. B., Rudnitskiy E. A. Development of the wire manufacturing of Al – REM system high-alloy alloys with the use of the combined treatment method. Zhurnal Sibirskogo Federalnogo Universiteta. Tekhnika i Tekhnologii. 2015. Vol. 8. No. 1. pp. 61–65.

Полный текст статьи Determining power-energy parameters of combined rolling-extrusion process for low-plastic aluminium alloys
Назад