Журналы →  Non-ferrous Metals →  2019 →  №2 →  Назад

HEAVY NON-FERROUS METALS
Название Studies on the regularities of the steelmaking zinc-bearing dusts leaching in ammonium chloride solutions
DOI 10.17580/nfm.2019.02.03
Автор Mamyachenkov S. V., Anisimova O. S., Toporkova Yu. I., Prodanova D. A.
Информация об авторе

Ural Federal University, Yekaterinburg, Russia:

S. V. Mamyachenkov, Professor, Head of the Department of Non-Ferrous Metals Metallurgy, e-mail: svmamyachenkov@yandex.ru
O. S. Anisimova, Associate Professor at the Department of Non-Ferrous Metals Metallurgy, e-mail: osanis@mail.ru
Yu. I. Toporkova, Engineer at the Department of Non-Ferrous Metals Metallurgy, e-mail: iulia.toporkova@gmail.com
D. A. Prodanova, Postgraduate student at the Department of Non-Ferrous Metals Metallurgy, e-mail: dar.kostina2013@yandex.ru

Реферат

Dust from steelmaking production, in particular electric arc furnace dust (EAFD), is a rich secondary source of zinc. Different approaches to the EAFDs processing with the production of zinc oxide and metal phases as a final product have been studied. Ammonium chloride leaching is selective for zinc, does not require special acid-resistant equipment, and is relatively cheap. The advantages of this method are the possibility of obtaining metallic zinc as a commercial product and the absence of the need for additional solution purification from iron and chlorine ions. Chemical and mineral characterization of Waelz-oxide after the first stage of calcination are presented, the main identified phase is zinc oxide (ZnO), a small amount of Zn associated with iron (Zn2Fe2O4) in the ferrites form and lead in the oxide phase (PbO) are also determined. The thermodynamic analysis of the Zn(II) – NH4Cl – NH3 – H2O system in the HYDRA software medium was carried out, the main zinc compounds were determined under leaching conditions. A matrix of changing conditions is compiled with using the full three-factor experiment method. Based on the obtained results, in the Statistica-10 program, three-dimensional dependences of zinc extraction on varied parameters were constructed and equations describing these dependencies were obtained. The optimal leaching parameters were determined: the concentration of ammonium chloride 4 mol/dm3, the concentration of ammonia 4 mol/dm3, the ratio L:S = 15.

Ключевые слова Electric arc furnace dust, Waelz process, zinc oxide, zinc ferrite, ammoniacal leaching, ammoniac complexes of zinc, metallic zinc
Библиографический список

1. Kudrin V.A. Theory and Technology of Steel Production. Moscow: Mir, 2003. 528 p.
2. Yakornov S. A., Panshin A. M., Kozlov P. A., Ivakin D. A. Current state of electrical arc furnace dusts processing in Russia and abroad. Tsvetnye Metally. 2017. No. 4. pp. 23–29. DOI: 10.17580/tsm.2017.04.03.
3. Panshin A. M., Zatonsky A. V., Kozlov P. A., Ivakin D. A. Research and development of technology for the impurities removal from Waelz-oxide, obtained after EAFD processing. Proceedings of the International conference “Innovative developments in the mining and metallurgical industry”, Ust-Kamenogorsk, 21–22 April 2011. Vostochno-Kazakhstanskiy State Technical University Press. 2011. pp. 189–193
4. Santos F., Brocchi E., Araújo V., Souza R. Behavior of Zn and Fe Content in Electric Arc Furnace Dust as Submitted to Chlorination Methods. Metallurgical and Materials Transactions: B. 2015. Vol. 46, Iss. 4. pp. 1729–1741.
5. Xiaolong L., Zhiwei P., Jiaxing Y., Zhizhong L., Jiann-Yang H., Yuanbo Zh., Guanghui L., Tao J. Pyrometallurgical Recycling of Electric Arc Furnace Dust. Journal of Cleaner Production. 2017. Vol. 149. pp. 1079–1100.
6. Suetens T., Guo M., Van Acker K., Blanpain B. Formation of the ZnFe2O4 Phase In An Electric Arc Furnace Off-Gas Treatment System. Journal of Hazardous Materials. 2015. Vol. 287. pp. 280–287.

7. Mikia T., Chairaksa-Fujimotoa R., Maruyamab K., Nagasakaa T. Hydrometallurgical Extraction of Zinc from CaO Treated EAF Dust in Ammonium Chloride Solution. Journal of Hazardous Materials. 2016. Vol. 302. pp. 90–96.
8. Bakkara A. Recycling of Electric Arc Furnace Dust Through Dissolution in Deep Eutectic Ionic Liquids And Electrowinning. Journal of Hazardous Materials. 2014. Vol. 280. pp. 191–199.
9. Barrett E. C., Nennigera E. H., Dziewinskib J. A Hydrometallurgical Process to Treat Carbon Steel Electric Arc Furnace Dust. Hydrometallurgy. 1992. Vol. 30, Iss. 1–3. pp. 59–63.
10. Sarka L., Juraj L., Dalibor M. Selective Leaching of Zinc From Zinc Ferrite with Hydrochloric Acid. Hydrometallurgy. 2009. Vol. 95, Iss. 8–9. pp. 179–182.
11. Wang H., Li Ya., Gao J., Zhang M., Guo M. A Novel Hydrothermal Method for Zinc Extraction and Separation From Zinc Ferrite and Electric Arc Furnace Dust. International Journal of Minerals, Metallurgy and Materials. 2016. Vol. 23, Iss. 2. pp. 146–155.
12. Dutra A. J. B., Paiva P. R. P., Tavares L. M. Alkaline Leaching of Zinc From Electric Arc Furnace Steel Dust. Minerals Engineering. 2006. Vol. 19, Iss. 5. pp. 478–485.
13. Halli P., Hamuyuni J., Revitzer H., Lundström M. Selection of Leaching Media for Metal Dissolution From Electric Arc Furnace Dust. Journal of Cleaner Production. 2017. Vol. 164. pp. 265–276.
14. Kukurugya F., Havlik T., Vindt T. Behavior of Zinc, Iron and Calcium from Electric Arc Furnace (EAF) Dust in Hydrometallurgical Processing in Sulfuric Acid Solutions: Thermodynamic And Kinetic Aspects. Hydrometallurgy. 2015. Vol. 154. pp. 20–32.
15. Havlik T., Maruskinova G., Miskufova A. Determination of ZnO Amount in Electric Arc Furnace Dust and Temperature Dependence of Leaching in Ammonium Carbonate by Using of X-Ray Diffraction. Archives of Metallurgy and Materials. 2018. Vol. 63, Iss. 2. pp. 653–658.
16. Nyirenda R. L., Lugtmeijer A. D. Ammonium Carbonate Leaching of Carbon Steelmaking Dust. Detoxification Potential and Economic Feasibility of a Conceptual Process. Minerals Engineering. 1993. Vol. 6, Iss. 7. pp. 785–797.
17. Zhiying D., Zhoulan Y., Xifei W., Huiping H., Qiyuan Ch. Leaching Kinetics of Willemite in Ammonia-Ammonium Chloride Solution. Metallurgical and Materials Transactions: B. 2011. Vol. 42, Iss. 4. pp. 633–641.
18. Hosseini T., Han B., Selomulya C., Haque N., Zhang L. Chemical and Morphological Changes of Weathered Victorian Brown Coal Fly Ash and its Leaching Characteristic Upon the Leaching in Ammonia Chloride and Hydrochloric Acid. Hydrometallurgy. 2015. Vol. 157. pp. 22–32.
19. Kuixing D., Yunqing L., Jia T., Zhou Y., Xiaohui L., Jiugang H. Efficiently Enriching Zinc(II) from and into Ammonium Chloride Media with Species Regulation and Aliquat336. Separation and Purification Technology. 2018. Vol. 90. pp. 100–107.
20. Gargul K., Boryczko B. Removal of Zinc from Dusts and Sludges from Basic Oxygen Furnaces in the Process of Ammoniacal Leaching. Archives of Civil and Chemical Engineering. 2015. Vol. 5, Iss. 1. pp. 179–187.
21. Dutrizac J. E., Chen T. T. The Role of Hydrometallurgy in the Recycling of Zinc, Copper and Lead. Acta Metallurgica Slovaca. 1998. Vol. 1, Iss. 1. pp. 5–28.
22. Vazquez-Arenasa J., Sosa-Rodriguezb F., Lazaroc I., Cruzc R. Thermodynamic And Electrochemistry Analysis of the Zinc Electrodeposition in NH4Cl–NH3 Electrolytes on Ti, Glassy Carbon and 316L Stainless Steel. Electrochimica Acta. 2012. Vol. 79. pp. 109–116.
23. Antuñano N., Cambra J. F., Arias P. L. Development of a Combined Solid and Liquid Wastes Treatment Integrated into a High Purity ZnO Hydrometallurgical Production Process from Waelz Oxide. Hydrometallurgy. 2017. Vol. 173. pp. 250–257.

Полный текст статьи Studies on the regularities of the steelmaking zinc-bearing dusts leaching in ammonium chloride solutions
Назад