Журналы →  Chernye Metally →  2021 →  №6 →  Назад

Ecology and Recycling
Название Method to predict strength characteristics of briquettes obtained from dry fine-grained materials
DOI 10.17580/chm.2021.06.11
Автор S. V. Vashchenko, A. Yu. Khudyakov, K. V. Bayul, Yu. S. Semenov
Информация об авторе

Iron and Steel Institute of Z. I. Nekrasov NAS of Ukraine (Dnipro, Ukraine):

S. V. Vashchenko, Cand. Eng., Senior Researcher, e-mail: sergeyvaschenko.sv@gmail.com
A. Yu. Khudyakov, Cand. Eng., Senior Researcher, e-mail: khudyakovsashko@gmail.com
K. V. Baiul, Cand. Eng., Senior Researcher, e-mail: baiulkonstantin@gmail.com

 

ISD Scientific Technical Company (Dnipro, Ukraine):
Yu. S. Semenov, Cand. Eng., Director, Senior Researcher in the Institute of Ferrous Metallurgy, e-mail: yuriy.semenov.isi@gmail.com

Реферат

As part of the development of the direction of the development of analytical methods for predicting the strength characteristics of briquettes obtained in the process of pressing finefraction materials, the mechanisms of interphase interactions in bulk media were analyzed, which was the basis for the formation of theoretical ideas about the formation of strength bonds in briquettes due to adhesive bonding and the creation of local model of adhesion processes for one of the basic schemes of interparticle interaction - “particle + particle”. For this model, the varieties of adhesion processes are established, and the factors that determine the occurrence and intensity of adhesive adhesion are substantiated. In laboratory conditions, experimental studies were carried out, which made it possible to assess the nature and degree of influence of the selected factors on the change in the strength characteristics of compacts. Based on the analysis of the results of experimental studies for the “particle + particle” interparticle interaction scheme, the analytical expressions for the dependence of the strength characteristics of compacts on the integral indicators of the formation of adhesive bonds, taking into account the applied pressing pressures, are established and described. The obtained dependences formed the basis of the proposed method for predicting the strength characteristics of briquettes obtained from fine-fraction materials with zero moisture content in the technological range of briquetting pressures from 50 to 220 MPa. The proposed method was used in the process of developing a technology for the production of briquettes from iron-containing waste, when performing work for a metallurgical enterprise in Ukraine, dedicated to the processing of dry dust from gas-cleaning plants in a mixture with other iron-containing waste. In particular, the method for predicting the strength of compacts was used in the analytical determination of rational force modes of pressing, ensuring the production of briquettes with the required strength.

Ключевые слова Fine fraction materials, briquetting technology, interparticle interaction, adhesive bond, strength of briquettes
Библиографический список

1. Bizhanov A., Chizhikova V. Agglomeration in metallurgy. Switzerland: Springer International Publishing, 2020. 454 p.
2. Semenov Y. S., Gorupakha V. V., Kuznetsov A. M. et al. Experience of using manganese-containing materials in blast-furnace charge. Metallurgist. 2020. Vol. 63. Iss. 9-10. pp. 1013–1023.
3. Kotenev V. I. Briquettes made of fine waste from metallurgical and coke-chemical industries is an economically viable replacement for the traditional charge of metallurgical processing. Metallurg. 2002. No. 10. pp. 19–22.
4. Gonik I. L., Lemyakin V. P., Novitskii N. A. Features of the use of briquetted iron-bearing wastes. Metallurgist. 2011. Vol. 55. p. 397.
5. Noskov V. А. Preparation and processing of iron-containing waste in the metallurgical industry of Ukraine. Metallurgicheskaya i gornorudnaya promyshlennost. 2000. No. 2. pp. 109–113.
6. Kurunov I. F., Malysheva Т. Ya., Bolshakova О. G. Study of the phase composition of iron ore briquettes in order to assess their behavior in a blast furnace. Metallurg. 2007. No. 10. pp. 41–46.
7. Sommer K., Hauser G. Flow and compression properties of feed solids for roll-type presses and extrusion presses. Powder Technology. 2003. Vol. 130. Iss. 1-3. pp. 272–276.
8. Babaylov N. А., Loginov Yu. N., Polyanskiy L. I. Determination of the angle of bite during roll briquetting of finely dispersed materials. Chernye Metally. 2020. No. 2. pp. 52–56.
9. Muliadi A. R., Litster J. D., Wassgren C. R. Modeling the powder roll compaction process: comparison of 2-D finite element method and the rolling theory for granular solids (Johanson’s model). Powder Technology. 2012. Vol. 221. pp. 90–100.
10. Bembenek M., Krawczyk J., Frocisz Ј., Śleboda T. The analysis of the morphology of the saddleshaped bronze chips briquettes produced in the roller press. Materials. 2021. Vol. 14, Iss. 6. P. 1455.
11. Loginov Y. N., Babailov N. A., Polyanskii L. I. Effect of the precompaction pressure on the density distribution in a metallurgical briquette during roller pressing. Metallurgist. 2018. Vol. 61. Iss. 9-10. pp. 849–852.
12. Ozhogin V. V. Fundamentals of the theory and technology of briquetting crushed metallurgical raw materials. Mariupol: PGTU. 2010. 442 p.
13. Kovalev D. А., Vanyukova N. D., Ivashchenko V. P. et. al. Theoretical foundations of production of agglomerated raw materials. Dnepropetrovsk: IMA-press. 2011. 476 p.
14. Korchevskii A. N., Zviagintseva N. A. Experimental study of briquetting technology for ironbearing metallurgical waste treatment. Gornyi informatsionno-analiticheskiy byulleten. 2019. No. 9. pp. 122–130.
15. Diez M. A., Alvarez R., Cimadevilla J. L. G. Briquetting of carbon-containing wastes from steelmaking for metallurgical coke production. Fuel. 2013. Vol. 114. pp. 216–223.
16. Babaylov N. А., Loginov Yu. N., Polianskiy L. I. Mechanical properties of briquettes of chromic concentrates. Obogashchenie Rud. 2019. No. 6. pp. 31–35.
17. Lohmeier L., Thaler C., Harris C. et al. Briquetting of fine‐grained residues from iron and steel production using organic and inorganic binders. Steel Research International. 2020. No. 12. Iss. 91. pp. 202–238.
18. Polyansky L. I., Babailov N. A., Loginov Y. N. The optimal content of liquid glass in the raw material mixtures in the briquettes production. Material Science Forum. 2020. Vol. 989. pp. 678–683.
19. Vashchenko S. V., Khudyakov A. Yu., Baiul K. V., Semenov Yu. S. Selecting the batch composition in briquetting. Steel in Translation. 2018. Vol. 48. Iss. 8. pp. 509–512.
20. De Bruyne N., Howink R. Adhesion and adhesives. Translated from English. Moscow: Izdatelstvo inostrannoy literatury, 1954. 582 p.
21. Deryagin B. V., Krotova N. А., Smilga V. P. Solids adhesion. Moscow: Nauka, 1973. 280 p.
22. Zimon А. D. Dust and powder adhesion. Moscow: Khimiya, 1976. 432 p.
23. Kokorin V. N., Bulyzhev Е. М., Tereshenok Е. P. Processes for treatment of metal-containing wastes from ferrous metallurgy and rolling of steel sheets using metal forming processes: tutorial. Ulyanovsk: UlGTU, 2011. 64 p.
24. Ozhogin V. V. Interrelation of indicators of mechanical strength of briquetted materials. Vestnik Priazovskogo gosudarstvennogo tekhnicheskogo universiteta. 2006. Iss. 16. pp. 17–21.
25. Vashchenko S. V. Khudyakov А. Yu., Baiul К. V., Semenov Yu. S. Creation of local models of adhesion bond of particles during briquetting. Stal. 2019. No. 5. pp. 4–8.
26. Maymur B. N., Muravyeva I. G., Petrenko V. I., Vashchenko S. V. Study of effect of properties of fine-fraction charge materials on their compaction in roller briquette presses. Fundamentalnye i prikladnye problemy chernoy metallurgii. 2014. Iss. 28. pp. 310–325.
27. Vashchenko S. V. Khudyakov А. Yu., Baiul К. V. Development of a method for predicting the strength characteristics of briquettes obtained from dry fine-grained materials. Computer modeling: analysis, control, optimization. Proceedings of the VI international scientific and technical conference, 04-06.11.2020. Dnepr. pp. 184–185.
28. GOST 19440–94. Metallic powders. Determination of apparent density. Introduced: 01.01.1997. Moscow: Izdatelstvo standartov, 1994.

Language of full-text русский
Полный текст статьи Получить
Назад