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Development of metallurgy in Russia and CIS
Название Improvement of mathematical model of metal forming in section rolling on the base of experimental and theoretical evaluation of broadening
Автор O. B. Kalugina, D. I. Kinzin.
Информация об авторе

Magnitogorsk State Technical University, Magnitogorsk, Russia:

Kalugina O. B., Sr. lecturer of “Information technology” dept., kalugina.olga@bk.ru

Kinzin D. I., Ass. Prof. of “Metal forming” dept., Cand. Eng.

Moller A. B., Dr. Eng., Prof.

Реферат

Roll pass design of work rolls id the important component of production technology for section rolling, it defines technicaleconomical and qualitative parameters of rolling process. The authors compared calculated values of elongation coefficient with its experimental data in rolling on flat rolls of 250, 370 and 450 rolling mills of magnitogorsk Integrated Metallurgical Works. The analysis of shapechanging parameters basing on the least resistance principle formulation has been done. The dependence between received calculation accuracy and deformation area shape has been revealed. In order to extend the applying area of form-shaping calculation methodology, the correcting coefficient has been suggested. In order to determine the correcting coefficient’s value, the analytical dependence based on multiple regression analysis was elaborated. The correcting coefficient’s introduction has allowed to decrease the average calculation error of elongation coefficient in section rolling on flat rolls and on calibers from 4.5% to 2%. The maximum calculation error doesn’t exceed 3%. As a result, the more exact taking into account of deformation hearth shape allows to extend the applying area of the metal shape-change determination methodology practically into full range of rolled products.

Ключевые слова Section rolling, roll pass design, metal forming, mathematical model, broadening, correcting coefficient, elongation
Библиографический список

1. Kinzin D. I.  Sovershenstvovanie i proektirovanie kalibrovok prostykh sortovykh profiley na osnove analiza pokazateley formoizmeneniya i energosilovykh parametrov: Dissertatsiya ... kandidata tekhnicheskikh nauk (Improvement and projecting of the calibrations of simple sectional bars on the basis of analysis of forming indices and energy-power parameters: Dissertation ... of Candidate of Engineering Sciences). Magnitogorsk, 2003. 107 p.

2. Kinzin D. I., Levandovskiy S. A., Nalivayko A. V., Zavyalov K. A.  Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Universiteta imeni G. I. Nosova — Bulletin of Magnitogorsk State Technical University named after G. I. Nosov. 2009. No. 4. pp. 54–56.

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4. Grudev A. P., Mashkin L. F., Khanin M. I. Tekhnologiya prokatnogo proizvodstva (Rolling technology). Moscow : Art-Business-Centre, Metallurgiya, 1994. 656 p.

5. Konovalov Yu. V., Nalcha G. I., Savranskiy K. N. Spravochnik prokatchika (Roller’s reference book). Moscow : Metallurgiya, 1977. 312 p.

6. Grudev A. P. Teoriya prokatki (Rolling theory). Moscow : Metallurgiya, 1988. 240 p.

Language of full-text русский
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