Журналы →  Gornyi Zhurnal →  2017 →  №5 →  Назад

R&D AND PRODUCTION ADVANCE AT LEBEDINSKY GOK
Название State-of-the art and future considerations on drilling-and-blasting system at plants of Metalloinvest
DOI 10.17580/gzh.2017.05.24
Автор Ugarov A. A., Ismagilov R. I., Badtiev B. P., Borisov I. I.
Информация об авторе

Metalloinvest Management Company LLC, Moscow, Russia:
A. A. Ugarov, Vice Chief Executive Officer – Director of Production
R. I. Ismagilov, Director of Mining and Production Department
B. P. Badtiev, Deputy Director of Mining and Production Department, b.badtiev@metalloinvest.com
I. I. Borisov, Deputy Chief Engineer on Drilling-and-Blasting

Реферат

The ore supply base of Metalloinvest company is composed of products of two structural divisions, namely, Russia’s largest Lebedinsky and Mikhailovsky mining and processing plants (GOKs). The buildup of the strategic competitive power is considered by Metalloinvest management in the form of reaching high economic effi ciency of all production processes by means of improvement of the existing and introduction of new technologies. Among the starting and key processes is drilling-andblasting, reliability and efficiency of which govern the failure-free and smooth performance of the open pit mining and processing systems. In 1996 Lebedinsky GOK became one of Russian pioneer producers of emulsion explosives of the type of Tovan based on the technology of ETI, Canada, and in 2001 Mikhailovsky GOK was the fi rst to implement a modular technology developed by GosNII Kristal for the production of Granemits. Specialized drilling-and-blasting services allow solving scale-wise unique production problems, the annual quantity of blasted rock makes 70 Mm3 in high-strength rock mass under complicated ground and hydrogeological conditions. Another difficulty is represented by the accepted four-week cycle of production blasting. Aimed to cut down the fi nal cost of products, the production and investment policy of Metalloinvest has enabled large-scale technical upgrading of drilling rigs and charging machines as well as rapid modernization of production of emulsion explosives. As a result, inside the last three years, blasting expenditures have been reduced by more than 20%.

Ключевые слова Metalloinvest, Lebedinsky GOK, Mikhailovsky GOK, auger drilling, drilling-and-blasting, emulsion explosives, Tovan, Granemits, two-bench blocks, production blast
Библиографический список

1. Technical-economic indicators of mining enterprises for 1990–2013. Ekaterinburg : IGD UrO RAN, 2014. 361 p.
2. Kutuzov B. N. Drilling and blasting in Russia needs a competitive level in the global economics. Gornyi Zhurnal. 2006. No. 5. pp. 20–22.
3. Trubetskoy K. N., Viktorov S. D., Zakalinskiy V. M., Osokin A. A. Large-scale explosive destruction of rock masses: Current state and potential applications. Gornyi Zhurnal. 2016. No. 10. pp. 64–69. DOI: 10.17580/gzh.2016.10.13
4. Ganopolskiy M. I., Pupkov V. V., Nenakhov I. A., Fomenkova V. E. Rationale for seismically safe blasting conditions. Vzryvnoe delo. 2015. No. 113/70. pp. 347–365.
5. Starshinov A. V., Kostylev S. S., Neymann V. R., Litovka O. B., Miletenko I. V., Albrekht S. N., Zhamyan Zh. Some specifics of raw materials provision and metrological equipping of mixed explosives production. Marksheyderiya i nedropolzovanie. 2010. No. 1. pp. 49–53.
6. ISEE Blasters handbook, 18th Edition, USA. 2011. 1030 p.
7. Zheng Bingxu, Li Zhanjun, Liu Yi. Theory and practice of the fragmentation control of rock blasting. 7th International Conference on Physical Problems of Rock Destruction. China, 2011. pp. 188–194.
8. Singh P. K., Roy M. P., Amalendu Sinha. Controlled blasting for safe and effi cient mining operations at Rampura Agucha mine in India. 8th International Conference on Physical Problems of Rock Destruction. China, 2014. pp. 137–151.
9. Haibao Yi, Haitao Yang, Li Ming, Han Bin, Zheng Lujing. Study on open-pit precision control blasting of easily weethered rock and its application. 8th International Conference on Physical Problems of Rock Destruction. China, 2014. pp. 157–160.
10. Duan Y., Xiong D., Yao L., Wang F., Xu G. Advanced technology for setting out of blastholes and measurements while drilling. 11th International symposium on rock fragmentation by blasting. Australia. 2015. pp. 593–598.
11. Inoue H., Sasaoka Т., Shimada H., Hamanaka A. Study on control of fragmentation size by changing blasting pattern at open pit metal mine. Earth Science and Technology: Proceedings of International Symposium, 4–5 December 2014, Japan. pp. 214–217.
12. Isheysky V. A. About the grain-size distribution of blasted rock from different zones of destruction. Scientific Reports on Resource Issues. Germany : Technische University Bergakademie, 2014. pp. 202–207.
13. Sosnin V. A. World trends in the development of commercial explosives. Vzryvnoe delo. 2012. No. 107/64. pp. 107–120.
14. liyn V. Р., Valeshny S. I., Sosnin V. A. Prediction of commercial explosives development. 7-th World Conference on Explosives & Blasting. P II Conference de European Federation of Explosives Engineers (EFEE). 2013. Moscow, Russia. pp. 203–207.
15. Kolganov E. B., Sosnin V. A. Industrial emulsion explosives. Book 1 : Compositions and properties. Dzerzhinsk : GosNII «Kristall». 2009. pp. 465–467.
16. Olimenko V. M., Mineev V. I. Complex for making the emulsion explosive components at Mikhailovskiy GOK. Gornyi Zhurnal. 2001. No. 12. pp. 20–23.
17. Morozov K. E. et al. Development of modern production lines for commercial emulsion explosives used in mining enterprises. Vzryvnoe delo. 2012. No. 107/64. pp. 139–147.
18. Viktorov S. D., Kazakov N. N., Shlyapin A. V et al. The application of emulsion explosives for ore crushing double blocks in the career of JSC “Mikhailovsky GOK”. Vzryvnoe delo. 2011. No. 106/63. pp. 53–65.
19. Varichev A. V., Kozub S. I., Kozub A. V. et al. Explosive works on double ledge blocks. Vzryvnoe delo. 2010. No. 103/60. pp. 79–91.

Полный текст статьи State-of-the art and future considerations on drilling-and-blasting system at plants of Metalloinvest
Назад