Журналы →  Chernye Metally →  2021 →  №3 →  Назад

RECYCLING AND ECOLOGY
Название Improvement of efficiency of metal recycling in metallurgical production
DOI 10.17580/chm.2021.03.08
Автор V. V. Maksarov, A. D. Khalimonenko, Yu. Olt
Информация об авторе

Saint Petersburg Mining University (St. Petersburg, Russia):

V. V. Maksarov, Dr. Eng., Prof., Dean of the Faculty of Mechanical Engineering, Head of the Dept. of Mechanical Engineering, e-mail: maks78.54@mail.ru
A. D. Khalimonenko, Cand. Eng., Associate Prof., Dept. of Mechanical Engineering, e-mail: Khalimonenko_AD@pers.spmi.ru

 

Estonian University of Life Sciences,(Tartu, Estonia):
J. Olt, Dr. Eng., Prof., e-mail: jyri.olt@emu.ee

Реферат

The article deals with the most effective primary utilization and subsequent processing of the main waste of machine-building enterprises-metal chips. To solve the above problems, the recycling of metal waste the most effective method is a comprehensive approach to the conditions of machine-building enterprises working in the conditions of the automated production consists of solutions to several problems, the main of which are submitted to the necessary properties of the chips produced and optimization of the technological equipment used for initial processing and subsequent briquetting of the chip. The solution of the problem of obtaining chips of the specified characteristics after the analysis of existing methods of its solution is proposed to be performed by applying the method of preliminary local physical impact on the surface of the workpiece. The proposed method makes it possible to obtain chips of such parameters that will meet the technical conditions of the type of automatic line for its processing and disposal, which is available in a particular production. The problem of optimization of the technological line of primary processing of chips is proposed to be solved on the basis of preliminary engineering analysis of chip crushing devices, which allows you to choose the optimal geometry of the cutter inserts depending on the type and material of the chips being crushed. The proposed set of measures should help machine-building enterprises to increase the profitability of production.

Ключевые слова Chip processing, metal cutting, cutting tools, cutters, chip crushing devices, machine-building
Библиографический список

1. Zlotnikov Е. G. Determination of technological scheme of metal chips processing in automated production. Collection of works of the IV International scientific and practical conference “Innovations in transport and mechanical engineering”. 2016. pp. 36–38.
2. Zlotnikov Е. G., Maksarov V. V. Modern technologies of processing and briquetting of metal chips in automated productions. Zapiski Gornogo instituta. 2014. Vol. 209. pp. 37–41.
3. Gurchenko P. S. Challenges of processing of steel and iron chips at the machine-building enterprises. Vestnik mashinostroeniya. 2007. No. 5. pp. 70–73.
4. Bazhin V. Y., Brichkin V. N., Sizyakov V. M., Cherkasova M. V. Pyrometallurgical Treatment of a Nepheline Charge Using Additives of Natural and Technogenic Origin. Metallurgist. 2017. Vol. 61, Iss. 1-2. pp. 147–154.
5. Fedorov S. N., Povarov V. G., Bazhin V. Y. Doping titanium dioxide by fluoride ion. Materials Science Forum. 2019. Vol. 946. pp. 181–185.
6. Yaroslavtsev V. М., Yaroslavtseva N. А. The perfection of technology for recycling steel chips. Chernye Metally. 2018. No.12. pp. 66–71.
7. Ezugwu E. O., Bonney J., Yamane Y. An overview of the machinability of aero engine alloys. Journal of Materials Processing Technology. 2003. Vol. 134, Iss. 2. pp. 233–253.
8. Hughes J. I., Sharman A. R., Ridgway K. The effect of cutting tool material and edge geometry on tool life and workpiece surface integrity. Journal of Engineering Manufacture. 2006. Vol. 220. pp. 93–107.
9. Simoneau A., Elbestawi E. Chip formation during microscale cutting of a medium carbon steel. International Journal of Machine Tools and Manufacture. 2006. Vol. 46, Iss. 5. pp. 467–481.
10. Jaspers S. P., Dautzenberg J. H. Material behavior in metal cutting: strains, strain rates and temperatures in chip formation. Journal of Materials Processing Technology. 2002. Vol. 121 pp. 123–135.
11. Yang Y., Li J. F., Sun J. Three-dimensional modeling and simulating of high-speed milling of alloy cast iron. Proceedings of First International Conference on Modeling and Simulation. China. 2008. pp. 231–236.
12. Mikhaylov S. V. Calculated determination of conditions of destruction of screw chips during turning of plastic materials. STIN. 2012. No. 8. pp. 32–36.
13. Poduraev V. N. Processing of heat- and corrosion- resistant materials by cutting. Мoscow: Vysshaya shkola, 1965. 518 p.
14. Shi J., Liu C. R. The influence of material models on finite element simulation of machining. Journal of Manufacturing Science and Engineering. 2004. Vol. 126. pp. 849–857.
15. Dong H. Y., Ke Y. L. Simulation of 3D chip shaping of aluminum alloy 7075 in milling processes. Trans Nonferrous Met Soc. 2005. Vol. 15. No. 6. pp. 1315–1321.
16. Olt J., Maksarov V. V. Dynamic stabilization of machining process based on local metastability in controlled robotic systems of CNC machines. Journal of Mining Institute. 2017. Vol. 226. pp. 446–451.
17. Maksarov V. V., Olt J. Cutting process simulation on the basis of Rheological properties of metals. Annals of DAAAM and Proceedings of the International DAAAM Symposium. (Zadar, 21-24 October, 2015). pp. 229–237.
18. Maksarov V. V., Khalimonenko A. D. Forecasting performance of ceramic cutting tool. Key Engineering Materials. 2017. Vol. 736. pp. 86–90.
19. Maksarov V. V., Osminko D. A., Efimov А. Е. Modeling of dynamic machining processes in the NILabVIEW environment to improve the technology of manufacturing parts for mining machines. Metalloobrabotka. 2018. No. 1. pp. 21–28.

Language of full-text русский
Полный текст статьи Получить
Назад