Журналы →  Chernye Metally →  2021 →  №6 →  Назад

Tubemaking
Название Study of wear of cylindrical plugs of a helical rolling mill
DOI 10.17580/chm.2021.06.05
Автор A. S. Aleshchenko, Nguen Kuang
Информация об авторе

National University of Science and Technology “MISiS” (Moscow, Russia):

A. S. Aleshchenko, Cand. Eng., Associate Prof., Head of Metal Forming Dept., e-mail: judger85@mail.ru
Nguen Kuang, Post-graduate Student, Metal Forming Dept., e-mail: nquang.misis@mail.ru

Реферат

The present work is devoted to the wear process of mandrels of screw rolling mill “MISIS 130D” during seamless pipes manufacturing of stainless steel X12CrNiTi18-9. The software application QFORM was used to simulate the process of mandrel wear during rolling of billets of 700 mm long based on the finite element method was carried. The results showed that the wear of the mandrels was not irregular along their length. Resulting in mathematical analysis data of modeling the wear dependence of mandrels of high-temperature alloy X38CrMoV5-1 on the major various conditions of the rolling process was established. The results showed that the wear of the mandrels of the rolling mill can be diminished by the selection of optimal rolling conditions and using the moving mandrels.

Ключевые слова Hot-tool wear, piercing mandrel, high-temperature alloy, material resistance, screwrolling mill, modeling of wear process
Библиографический список

1. Romantsev B. A., Goncharuk A. V., Zimin V. Y., Pakhomov V. P., Aleshchenko A. S., Matyko O. K. Introducing seamless-pipe production at JSC Vyksunskii metallurgicheskii zavod. Steel in Translation. 2009. Vol. 39 (9). pp. 803–805.
2. Romantsev B. A., Aleshchenko A. S., Goncharuk A. V., Galkin S. P. Mini tube-production unit 40-80 with a three-high reeling mill. Metallurgist. 2012. Vol. 55 (11-12). pp. 918–924.
3. Aleshchenko A. S., Budnikov A. S., Kharitonov E. A. Metal Forming Study during Pipe Reduction on Three-High Rolling Mills. Steel in Translation. 2019. Vol. 10 (49). pp. 661–666.
4. Romantsev B. A., Aleshchenko A. S., Tsyutsyura V. Y., Tyshchuk I. N., Lube I. I. Features of Piercing Mill TPA 50-200 Working Roll Wear During Rolling Continuously Cast and Hot-Rolled Billets. Metallurgist. 2017. Vol. 60 (9-10). pp. 1062–1069.
5. Serin K., Pehle H. J. Improved service life for hot rolling tools in seamless tube plants. Chernye Metally. 2015. No. 3. pp. 59–67.
6. Sokolov G. N., Litvinenko-Arkov V. B., Lysak V. I. Methods to increase the service life of pierced plugs of tube rolling mills. Zagotovitelnye proizvodstva v mashinostroenii. 2011. No. 11. pp. 10–14.
7. Sazonenko I. О., Zemtsov V. А., Yurchak А. N. On the issue of increasing the durability of plugs of piercing mills. Lityo i metallurgiya. 2012. No. 68 (4). pp. 135–138.
8. Kasyan V. Kh., Mazur S. V. Effect of temperature-force conditions of deformation on durabi lity of pierced plugs. Metallurgicheskaya i gornorudnaya promyshlennost. 2003. No. 2. pp. 57–61.
9. Tsubouchi K., Akiyama M., Okuyama T. Development and Optimization of Carbide-Reinforced Tools and Application to Hot Rolling of Stainless Steel. Journal of Tribology. 1997. Vol. 119 (4). pp. 687–693.
10. Zorin I. V. Piercing mandrel strengthening by surfacing with nickel aluminide-based alloy. IOP Conference Series: Materials Science and Engineering. 2017. Vol. 1 (177).
11. Khavkin G. О., Brodskiy V. М., Lisovaya G. V. Comparative characteristics of piercing mill watercooled plugs made by different methods. Stal. 2004. No. 8. pp. 16–19.
12. Romantsev B. A., Matyko O. K., Goncharuk A. V., Aleshchenko A. S., Polivets A. V. Improving the wear resistance of piercing-mill plugs. Steel. 2008. Vol. 38 (11). pp. 897–899.
13. Makedonov S. I., Ermakova R. V., Kozlov V. М. et. al. High-temperature oxidation of piercing mill plugs. Stal. 1989. No. 11. pp. 68–70.
14. Chubukov М. Yu., Rutskiy D. V., Zyuban N. А., Uskov D. P. Influence of service life of piercing mill plugs on structure and composition of surface layers. Chernye Metally. 2016. No. 11. pp. 28–32.
15. Romantsev B. A., Goncharuk A. V., Aleshchenko A. S., Onuchin A. B., Gamin Y. V. Improving the Regimes Used for Hot-Rolling Tubes on Mini Tube-Production Unit 70–270. Metallurgist. 2015. Vol. 59 (5-6). pp. 386–389.
16. Aleshchenko А. S., Gamin Yu. V., Chan B. Kh., Tsyutsyura V. Yu. Wear features of working tools during piercing of hight-temperature alloys. Chernye Metally. 2018. No. 8. pp. 63–70.
17. Pater Z., Kazanecki J., Bartnicki J. Three-dimensional thermo-mechanical simulation of the tube forming process in Diescher’s mill. Journal of Materials Processing Technology. 2006. Vol. 177. pp. 167–170.
18. Iskhakov R. V., Gamin Y. V., Kadach M. V., Budnikov A. S. Development of radial-shear rolling mill special stands for continuous cast billets deformation. IOP Conference Series: Materials Science and Engineering. 2020. Vol. 966 (1).
19. Komori K. Simulation of mannesmann piercing process by the three-dimensional rigidplastic finite-element method. International Journal of Mechanical Sciences. 2005. Vol. 12 (47). pp. 1838–1853.
20. Murillo-Marrodán A., García E., Cortés F. Friction modelling of a hot rolling process by means of the finite element method. Lecture Notes in Engineering and Computer Science. 2017. Vol 2. pp. 965–969.
21. Pater Z., Tofil A. Fem Simulation of the Tube Rolling Process in Diescher’ S Mill. Advances Science and Technology Research Journal. 2014. Vol. 22 (8). pp. 51–55.
22. Pater Z., Wójcik Ł., Walczuk P. Comparative Analysis of Tube Piercing Processes in the Two-Roll and Three-Roll Mills. Advances in Science and Technology Research Journal. 2019. Vol. 1 (13). pp. 37–45.
23. Pschera R., Klarner J., Sommitsch C. Modelling the forming limit during cross-rolling of seamless pipes using a modified continuum damage mechanics approach. Steel Research International. 2010. Vol. 8 (81). pp. 686–690.

Language of full-text русский
Полный текст статьи Получить
Назад