Journals →  Chernye Metally →  2021 →  #12 →  Back

Steelmaking and Foundry production
ArticleName Estimation of the influence of melt processing with Ca- and Ba-containing wire on the phase composition and contamination with non-metallic inclusions during ladle furnace treatment and casting of 26KhMFBA steel
DOI 10.17580/chm.2021.12.07
ArticleAuthor A. Yu. Agarkov, D. V. Rutskiy, N. A. Zyuban, G. V. Babin
ArticleAuthorData

Volgograd State Technical University (Volgograd, Russia):

A. Yu. Agarkov, Postgraduate Student, Dept. “Technologies of Materials”
D. V. Rutskiy, Cand. Eng., Associate Prof., Acting Head of the Dept. “Technologies of Materials”, e-mail: tecmat@vstu.ru
N. A. Zyuban, Dr. Eng., Professor, Dept. “Technologies of Materials”
G. V. Babin, Postgraduate Student, Dept. “Technologies of Materials”

Abstract

The increasing requirements of the customer to the quality of the metal of the casing pipes necessitate the search for new technological solutions that make it possible to ensure a stable level of strength and corrosion-resistant properties of the resulting blanks. The main factor affecting the quality of the metal of the casing pipes (strength properties and corrosion resistance) is metallurgical inheritance, namely, the contamination of steel with non-metallic inclusions. At present, to reduce the negative effect of inclusions on the quality of steel, out-offurnace treatment methods at atmospheric and reduced pressure, as well as methods for modifying liquid steel with alkaline earth metals, are quite effectively used. The paper presents the results of a study showing the effect of Ca and Ba-containing master alloy on the phase composition and contamination with non-metallic inclusions during out-of-furnace treatment and casting (ladle furnace  evacuator  continuous casting) of 26KhMFBA steel. It is shown that the use of SK30wire, after evacuation, leads to incomplete modification of refractory aluminate inclusions. The use of SKB-15Rwire before evacuation leads to a maximum reduction in the total contamination with fusible inclusions. Sequential processing of SKB-15Rwire and SK30wire after evacuation leads to a maximum reduction in refractory aluminate inclusions. The presence of low-melting inclusions (12СaO ∙ 7Al2O3) is more preferable, since this type of inclusions does not deposit on the walls of the nozzle and does not adversely affect the casting of steel.

keywords Out-of-furnace treatment, evacuation, continuous casting, non-metallic inclusions, modification, silicates, calcium aluminates
References

1. Rutskiy D. V., Zyuban N. А., Chubukov М. Yu. et. al. Influence of non-metallic inclusions on properties of pipes made of steels of strength category K48-K52. Izvestiya Volgogradskogo gosudarstvennogo tekhnicheskogo universiteta. 2019. No. 7 (230). pp. 13–19.
2. Dub А. V., Barulenkova N. V., Morozova Т. V., Efimov S. V., Filatov V. N., Zinchenko S. D., Lamukhin А. М. Non-metallic inclusions in low alloy pipe steel. Metallurg. 2005. No. 4. pp. 67–73.
3. Zaytsev А. I., Knyazev А. V., Amezhnov А. V., Koldaev А. V., Stepanov А. B. Influence of nonmetallic inclusions and impurities on properties, quality characteristics of round bars made of special alloy steels. Metallurg. 2017. No. 8. pp. 69–74.
4. Rodionova I. G., Baklanova О. N., Amezhnov А. V., Knyazev А. V., Zaytsev А. I., Feoktistova M. V. Influence of non-metallic inclusions on the corrosion resistance of low-alloy carbon steels for oilfield pipelines. Stal. 2017. No. 10. pp. 41–48.
5. Dub V. S., Safronov А. А., Movchan М. А., Ioffe А. V., Tazetdinov V. I., Zhivykh G. А. Influence of secondary treatment technology on types of formed non-metallic inclusions and corrosion resistance of steel. Elektrometallurgiya. 2016. No. 5. pp. 3–15.
6. Scamarda A. Effect of calcium in Al-Ca-killed “clean” steel. 7 European Electric Steelmaking Conference. Milan. 2002. Vol. 2. pp. 101–110.
7. Bigeev А. М., Bigeev V. А. Steel metallurgy. Theory and technology of steel melting. Textbook for universities. 3rd edition. Revised and enlarged. Magnitogorsk: MGTU, 2000. 544 p.
8. Li J. Z., Jiang M., He X. F. et al Investigation on nonmetallic inclusions in ultra-low oxygen special steels. MMTB. 2016. Vol. 47. pp. 2386–2399.
9. Rutskiy D. V., Babin G. V., Gamanyuk S. B., Morozov V. V., Kornev Yu. L. Optimization of the composition and amount of non-metallic inclusions in a continuously cast billet based on deoxidation of the melt with aluminum and calcium carbide. Metallurg. 2019. No. 4. pp. 41–48.
10. Safronov А. А., Dub V. S., Orlov V. V., Kosyrev К. L., Movchan М. А. Control of the formation of oxide non-metallic inclusions of the Al2O3 – CaO – MgO system in the production of pipe steels using the equipment of modern metallurgical complexes. Stal. 2019. No. 2. pp. 13–20.
11. Grigorovich К. V., Demin К. Yu., Arsenkin А. М., Graber А. К. Prospects for the use of bariumcontaining ligatures for deoxidation and modification of transport metal. Metally. 2011. No. 5. pp. 146–156.
12. Smirnov L. А., Rovnushkin V. А., Oryshenko А. S. et. al. Modification of steel and alloys with rare earth elements. Metallurg. 2015. No. 11. pp. 57–63.
13. Milyuts V. G., Tsukanov V. V., Levagin Е. Yu., Golubtsov V. А. Influence of treatment with barium containing microcrystalline modifiers on the quality of high-strength shipbuilding steel. Voprosy materialovedeniya. 2014. No. 1 (77). pp. 5–10.
14. Mikhaylov G. G., Markovets L. А., Vydrin D. А. Barium as a deoxidizer and modifier of liquid steel. Vestnik YuUrGU. Seriya «Metallurgiya». 2013. No. 1. pp. 50–46.
15. Kpachkov А. А., Pecheritsa А. А., Neklyudov I. V., Elanskiy D. G. Nonmetallic inclusions in a continuous cast billet of boiler steel 20K when modified with calcium of the JSC VTZ. Elektrometallurgiya. 2007. No. 2. pp. 7–10.
16. Vdovin К. N., Feoktistov N. А. Influence of treatment of steel 25L with silicocalcium on the content of nonmetallic inclusions and mechanical properties of the cast billet. Tekhnologiya metallov. 2012. No. 12. pp. 21–26.
17. Guozhu Y. E., Jonnsson P., Lund T. Thermodynamics and Kinetics of the Modification of Al2O3. ISIJ International. 1996. Vol. 36. pp. 105–108.
18. Belov B. F., Ryabchikov I. V., Bakin I. V., Mizin V. G., Babanin А. Ya. Deoxidation of steel with double and multicomponent alloys of alkaline earth metals. Stal. 2020. No. 7. pp. 14–18.
19. Bakin I. V., Shaburova N. А., Ryabchikov I. V., Mizin V. G., Belov B. F., Mikhaylov G. G., Senin А. V. Experimental study of steel refining and modification with Si - Ca, Si - Sr and Si - Ba alloys. Stal. 2019. No. 8. pp. 14–18.
20. Deryabin А. А., Pavlov V. V., Mogilny V. V., Godik L. А., Tsepelev V. S., Konshakov V. V., Gorkavenko V. V., Berestov Е. Yu. Efficiency of nanotechnology of barium modification of rail steel. Stal. 2007. No. 11. pp. 134–141.
21. Golubtsov V. А., Demin К. Yu., Demin Yu. S., Shub L. G., Ryabchikov I. V. Use of complex bariumcontaining modifiers to improve the quality of wheel steel. Stal. 2009. No. 12. pp. 17–22.
22. Golubtsov А. V. Theory and practice of introducing additives into steel outside the furnace. Chelyabinsk. 2006. 423 p.
23. Kazakov A. A., Kiselev D. V. Industrial application of thixomet image analyzer for quantitive description of steel and alloys microstructure. Metallography, Microstructure, and Analysis. 2016. Vol. 5. No. 4. pp. 294–301.
24. Kazakov А. А., Lyubochko D. А., Ryaboshuk S. V., Chigintsev L. S. Study of the nature of nonmetallic inclusions in steel using an automatic particle analyzer. Chernye Metally. 2014. No. 4. pp. 37–42.
25. Kazakov A., Kovalev P., Ryaboshuk S. Metallurgical expertise as the base for determination of nature of defects in metal products. CIS Iron and Steel Review. 2007. Vol. 2. pp. 7–13.
26. GOST 1778-70. Steel. Metallographic methods for the determination of nonmetallic inclusions. Introduced: 01.01.1972.
27. Guozhu Y. E., Jonnsson P., Lund T. Thermodynamics and kinetics of the modification of Al2O3. ISIJ International. 1996. Vol. 36. pp. 105-108.
28. Zhitenev А. I. Development of methods for assessing non-metallic inclusions in steel for transport purposes to improve the technology of its production. Dissertation. … of Candidate of Engineering Sciences. Moscow: Baikov IMMS RAS, 2019. 171 p.
29. Yang S., Li J., Zhang L., Peaslee K., Wang Z. Evolution of MgO∙Al2O3 Based Inclusions in Alloy Steel During the Refining Process. Metallurgical and Mining Industry. 2010. Vol. 2. No. 2. pp. 87–92.
30. Shibaeva Т. V. Study of the formation of non-metallic inclusions during out-of-furnace treatment of pipe steels and the development of methods for monitoring their purity and corrosion behavior. Dissertation. … of Candidate of Engineering Sciences. Moscow: Baikov IMMS RAS, 2018. 129 p.
31. Grigorovich К. V., Shibaeva Т. V., Arsenkin А. М. Influence of the technology of deoxidation of pipe steels on the composition and amount of non-metallic inclusions. Metally. 2011. No. 5. pp. 144–150.
32. Alekseenko А. А., Baybekov Е. V., Kuznetsov S. N., Baldaev B. Ya., Ponomarenko А. G., Ponomarenko D. А. Influence of some technological factors on the casting of aluminumdeoxidized steel on a billet continuous casting machine. Elektrometallurgiya. 2007. No. 2. pp. 2–7.
33. Mikhaylov G. G., Povolotskiy D. Ya. Thermodynamics of steel deoxidation. Moscow: Metallurgiya, 1993. 144 p.
34. Mikhaylov G. G., Markovets L. А. On thermodynamics of interaction of complex barium containing deoxidizers with oxygen in a metal melt. Vestnik YuUrGU. Seriya «Metallurgiya». 2012. No. 39. pp. 7–11.
35. Golubtsov V. А., Lunev V. V. Modification of steel ingots and castings. Liteynoe proizvodstvo. 2010. No. 2. pp. 10–13.
36. Kazakov А. А., Kovalev P. V., Ryaboshuk S. V., Zhironkin М. V., Krasnov А. V. Management of the formation of non-metallic inclusions in converter steel production. Chernye Metally. 2014.No. 4. pp. 91–96.

Language of full-text russian
Full content Buy
Back