Журналы →  Chernye Metally →  2022 →  №2 →  Назад

Additive technologies
Название Study of the fatigue strength of steel 09G2S obtained by 3D printing based electric arc welding in a wide range of low temperatures
DOI 10.17580/chm.2022.02.08
Автор Yu. G. Kabaldin, A. A. Khlybov, M. S. Anosov, D. A. Ryabov
Информация об авторе

NNSTU n.a. R. E. Alekseev, Nizhny Novgorod, Russia:

Yu. G. Kabaldin, Dr. Eng., Professor, Dept. of Technology and Equipment of Mechanical Engineering, Institute of Manufacturing Technologies in Machine Building
A. A. Khlybov, Dr. Eng., Professor, Head of the Dept. of Materials Science, Technology of Materials and Heat Treatment of Metals, Institute of Physical and Chemical Technologies and Materials Science, e-mail: hlybov_52@mail.ru
M. S. Anosov, Cand. Eng., Associate Professor, Dept. of Engineering Technology and Equipment
D. A. Ryabov, Researcher, Dept. of Materials Science, Technology of Materials and Heat Treatment of Metals, Institute of Physical and Chemical Technologies and Materials Science

Реферат

In this work, we consider the issues of obtaining workpieces from cold-resistant steel 09Mn2Si by a promising method of 3D-printing by electric arc surfacing (electric arc additive growing). The task of assessing the mechanical properties of the obtained material and understanding the process of its destruction is urgent. The assessment of the fatigue strength of the obtained material after deposition and after subsequent heat treatment (HT) (normalization) in a wide range of low temperatures is carried out. A fractographic analysis of fatigue fractures of 9Mn2Si steel using scanning electron microscopy was also carried out. Ultimately, this makes it possible to assess the reliability of parts manufactured by 3D-printing arc welding. In the course of the work, the mechanical properties were obtained and the analysis of the curves of low-cycle fatigue of the samples after 3D-printing and after further HT in the temperature range of -60 ... 20 °C was carried out. Metallographic studies have been carried out and structural changes have been established in the process of fatigue loading at different operating time of the sample. A relationship was established between the value of the maximum cycle stress and the operating time corresponding to the onset of the onset of the main crack and the moment of fracture of the sample for steel 9Mn2Si steel. The dependence of the average growth rate of the main crack on the applied stress during fatigue tests is obtained.

Ключевые слова Metal 3D printing, low temperatures, low-cycle fatigue, fatigue strength, structural changes, cracking, fractures, 09Mn2Si steel
Библиографический список

1. Grigoryev А. V., Lepov V. V. Assessment of the reliability of metal structures made of 09G2S steel operated in conditions of the North and the Arctic. Zavodskaya laboratoriya. Diagnostika materialov. 2019. Vol. 85. No. 8. pp. 53–58.
2. Terentyev V. F., Korableva S. А. Fatigue of metals. Baykov Institute of Metallurgy and Materials Science, RAS. Moscow: Nauka, 2015. 484 p.
3. Gonchar A. V., Mishakin V. V., Klyushnikov V. A. The effect of phase transformations induced by cyclic loading on the elastic properties and plastic hysteresis of austenitic stainless steel. International Journal of Fatigue. 2018. Vol. 106. pp. 153–158.
4. Ivanov Yu. F., Aksenova К. V., Gromov V. Е., Konovalov S. V., Petrikova Е. А. Increasing the fatigue life of eutectic silumin by electron beam processing. Izvestiya vysshikh uchebnykh zavedeniy. Tsvetnaya metallurgiya. 2016. No. 2. pp. 72–80.
5. Nguen Nrok Т., Kapralov V. М., Kolenko G. S. Influence of loading frequencies on the fatigue resistance of materials. Nauchno-tekhnicheskie vedomosti SPbPU. Estestvennye i inzhenernye nauki. 2019. Vol. 25. pp. 68–77.
6. Hu Y., Sun C., Xie J., Hong Y. Eff ects of Loading Frequency and Loading Type on High-Cycle and Very-High-Cycle Fatigue of a High-Strength Steel. Materials. 2018. Vol. 11. Iss. 8. pp. 1456.
7. Mylnikov V. V., Shetulov D. I., Kondrashkin О. B., Chernyshov Е. А., Pronin А. I. Change in fatigue resistance indices of structural steels under different loading spectra. Izvestiya vuzov. Chernaya metallurgiya. 2019. Vol. 62. No. 10. pp. 796–802.
8. Meraj M., Dutta K., Bhardwaj R. et al. Infl uence of Asymmetric Cyclic Loading on Structural Evolution and Deformation Behavior of Cu-5 at. % Zr Alloy: An Atomistic Simulation-Based Study. Journal of Materials Engineering and Performance. 2017. Vol. 26. pp. 5197– 5205.

9. Pachurin G. V., Kuzmin N. A., Filippov A. A., Nuzhdina T. V., Goncharova D. A. Mechanical Properties of Steel after Gas-Phase Application of a Nickel Coating. Russian Engineering Research. 2019. Vol. 39. No. 7. pp. 577–579.
10. Nagesha A. Influence of temperature on the low cycle fatigue behaviour of a modifi ed 9Cr–1Mo ferritic steel. International Journal of Fatigue. 2002. Vol. 24. Iss. 12. pp. 1285–1293.
11. Khlybov A. A., Kabaldin Y. G., Anosov M. S., Ryabov D. A., Naumov V. I., Sentyureva V. I. The effect of low temperatures on the operability of products 20GL steel. Journal of Physics: Conference Series. 2020. Vol. 1431. Iss. 1. pp. 012063.
12. Khlybov A. A., Uglov A. L., Ryabov D. A. On the Specific Features of Using the Phenomenon of Acoustoelasticity When Testing the Stress State of Anisotropic Material of Technical Objects at Subzero Temperatures. Russian Journal of Nondestructive Testing. 2021. Vol. 57. pp. 21–30.
13. Manshin Yu. P., Manshina E. Yu. Estimating the Life of a Machine Part. Russian Engineering Research. 2018. Vol. 38. Iss. 3. pp. 157–162.
14. Belousov А. I., Safronov А. V. Determination of strength reliability indicators of UAV parts at the design stage. Vestnik SGAU. 2006. No. 2–1 (10). pp. 296–301.
15. Ledenyov V. V., Skrylev V. I. Accidents, destructions and damages. Causes, consequences and preventions: monograph. Tambov: Izdatelstvo FGBOU VO «ТGTU», 2017. 440 p.
16. Montevecchi F., Venturini G., Scippa A., Campatelli G. Finite Element Finite Element Modelling of Wire-arc-additivemanufacturing Process. Procedia CIRP. 2016. Vol. 55. pp. 109–114.
17. Johnnieew Zhong Li., Alkahari M. R., Rosli N. A. Review of Wire Arc Additive Manufacturing for 3D Metal Printing. International Journal of Automation Technology. 2019. Vol. 3. Iss. 3. pp. 346–353.
18. Oliveira J. P., Rodrigues T., Duarte V., Miranda R. M., Santos T. Current Status and Perspectives on Wire and Arc Additive Manufacturing (WAAM). Materials. 2019. Vol. 12. Iss. 7. pp. 1121. DOI: 12.1121.10.3390/ma12071121.
19. Panchenko O. V., Zhabrev L. A., Kurushkin D. V., Popovich A. A. Macrostructure and mechanical properties of aluminium Al–Si-, Al–Mg–Si-, Al–Mg–Mn-alloys obtained via wire arc additive manufacturing. Metallovedenie i termicheskaya obrabotka metallov. 2018. No. 11. pp. 63–69.
20. Mendagaliyev R., Turichin G. A., Klimova-Korsmik O. G., Zotov O. G., Eremeev A. D. Microstructure and Mechanical Properties of Laser Metal Deposited Cold-Resistant Steel for Arctic Application. Procedia Manufacturing. 2019. Vol. 36. pp. 249–255. DOI: 10.1016/j.promfg.2019.08.032.
21. Kabaldin Y. G., Shatagin D. A., Anosov M. S., Kolchin P. V., Kiselev A. V. Diagnostics of 3D printing on a CNC machine by machine learning. Russian Engineering Research. 2021. Vol. 41. Iss. 4. P. 320–324..
22. GOST 11150–84. Metals. Methods of stretching testing at low temperatures. — Introduced 01.01.1986.
23. GOST25.502–79. Methods of mechanical testing of materials. — Intr. 01.01.1981.
24. Kirichek A. V., Solovyev D. L., Tarasov D. E. Increase of service life of machine elements via strengthening processing. Vestnik Bryanskogo gosudarstvennogo tekhnicheskogo universiteta. 2016. Vol. 50. No. 2. pp. 52–58.
25. Gonchar A. V., Mishakin V. V. Study of the process of fatigue destruction for the low carbon 15YuTA steel via non-destructive control methods. Trudy NGTU im. R. E. Alekseeva. 2011. Vol. 90. No. 3. pp. 235–243.
26. Pustovoit V. N., Grishin S. A., Duka V. V., Fedosov V. V. Installation for examination of crack propagation kinetics during cyclic bending testing. Zavodskaya laboratoriya. Diagnostika materialov. 2020. Vol. 86. No. 7. pp. 59–64. DOI: 10.26896/1028-6861-2020-86-7-59-64.
27. Serenko A. N. Evaluation of the effect of residual stresses on fatigue cracks propagation kinetics in welded connections. Part 1. GVUZ “Priazovskiy gosudarstvennyi tekhnicheskiy universitet” . 2011. No. 22. pp. 156–161.

Language of full-text русский
Полный текст статьи Получить
Назад