Название |
On the selection of devices for mechanical activation and attrition of mineral granular media |
Информация об авторе |
Institute for Problems in Mechanical Engineering, Russian Academy of Sciences (Saint Petersburg, Russia):
Sizikov V. S., Researcher, Candidate of Engineering Sciences, sizikovvs@yandex.ru
NIPKB Stroitehnika CJSC (Saint Petersburg, Russia): Sizikov S. A., General Director, Candidate of Engineering Sciences, Associate Professor, sizikovsa@rambler.ru |
Реферат |
This paper presents an analytical review of the efficiency of existing equipment for attrition and mechanical activation of granular mineral materials. It indicates its main disadvantages, such as overgrinding, higher energy consumption, and poor controls over the impact on the material layer. A dynamic attrition and mechanical activation device is proposed that eliminates these disadvantages by exposing the stressed layer of the medium to the vibrating walls with the possibility of controlling the stresses in the layer by adjusting the frequency and amplitude of the impact force and the material level in the working chamber. The paper provides the results of a stress-strain state analysis for a layer of sand of two size types, with measurements of the pressure and air rarefaction, the forces of normal response of the layer to exposure to working chamber walls, the speed of transportation, and accelerations of wall oscillations depending on various oscillation frequencies, the amplitude of the vibrator impact force, and the filling density of the working chamber. These results indicate a high degree of controllability for vibrational-volumetric impacts on a granular medium and good prospects for the development of devices for surface treatment of mineral grains by attrition and mechanical activation for various industrial technologies. This will require an experimental study of the process of dynamic impacts of vibrating walls on a layer of granular medium in order to establish the relationship between the physical parameters of deformation and displacement of a layer of material and the vibration loading conditions of a granular medium layer exposed to the working chamber walls of the device for materials with different physical and mechanical properties. The work was carried out within the framework of the state assignment of the Ministry of Science and Higher Education of the Russian Federation (topic No. 121112500313-6). |
Библиографический список |
1. Kukushkin S. A., Osipov A. V. Phase transitions and the nucleation of catalytic nanostructures under the action of chemical, physical, and mechanical factors. Kinetika i Kataliz. 2008. Vol. 49, No. 1. pp. 85–98. 2. Freidin A. B. On configurational forces in the mechanics of phase and chemical transformations. Mechanics of Solids. 2022. Vol. 57, Iss. 8. pp. 2020–2029. 3. Sundurov A. V., Dubovikov O. A., Ustinov I. D. Application of generator gas for tubular rotary kilns for thermal activation of materials in alumina production. Nanophysics and nanomaterials: collection of scientific papers of the International seminar. St. Petersburg, 2020. pp. 354–356.
4. Reference book on beneficiation of ores. Vol. 3. Special and auxiliary processes, washability tests, control and automation. Ed. O. S. Bogdanov, V. I. Revnivtsev. 2nd ed. Moscow: Nedra, 1983. 376 p. 5. Molchanov V. I., Selezneva O. G., Zhirnov E. N. Activation of minerals during grinding. Moscow: Nedra, 1988. 208 p. 6. New handbook of chemist and technologist: Processes and apparatus of chemical technologies. Ed. G. M. Ostrovsky. St. Petersburg: Professional, 2004. Pt. 1. 848 p. 7. Agranat B. A. Fundamentals of physics and ultrasound technology. Moscow: Higher School, 1987. 352 p. 8. Samoilik V. G. Special and combined methods of mineral beneficiation. Donetsk: Skhidny Vidavnichy Dim, 2015. 165 p. 9. Seryi R. S., Nechaev V. V. On the need for an integrated approach to solving the problem of disintegration of hard-to-wash placer sands. Gornyi Informatsionno-analiticheskiy Byulleten'. 2009. Vol. 4, No. 12. pp. 268–274. 10. Avvakumov E. G. Mechanical methods of activation of chemical processes. Novosibirsk: Nauka, 1989. 306 p. 11. Boldyrev V. V. Experimental methods in mechanochemistry of solid inorganic substances. Novosibirsk: Nauka, 1983. 65 p. 12. Stepanenko A. I., Stepanenko A. A. Beneficiation of glass sands. Novosibirsk: Gormashexport, 2019. 46 p. 13. Rebinder P. A. Surface phenomena in dispersed systems. Physico-chemical mechanics. Selected works. Moscow: Nauka, 1979. 384 с. 14. GOST 26633-2015. Heavy-weight and sand concretes. Specifications. Moscow: Standartinform, 2019. 11 p. 15. Czapla P., Dańko R. The state of art of the mechanical reclamation of used foundry sands. Archives of Foundry Engineering. 2013. Vol. 13, Iss. 3 (Special). pp. 15–20. 16. Eliseeva М. A. Experience and prospects of application of mechanical activations in the technology of concretes production. Molodyi Uchenyi. 2015. No. 6. pp. 23–26. 17. Arsentiev V. A., Bilenko L. F., Vaisberg L. A. Mechanical activation of mineral-organic powders in a vibrating mill. Obogashchenie Rud. 2006. No. 5. pp. 3–6. 18. Kuzmina V. P. Vibration-centric mills for mechanical activation of CCC intermediates. Stroitelnye Materialy. 2007. No. 5. pp. 82–85. 19. Geng Yao, Qiang Wang, Zhiming Wang, Junxiang Wang, Xianjun Lyu. Activation of hydration properties of iron ore tailings and their application as supplementary cementitious materials in cement. Powder Technology. 2020. Vol. 360. pp. 863–871. 20. Vaisberg L. A., Zarogatsky L. P., Turkin V. Ya. Vibrating crushers: fundamentals of calculation, design and technological application. St. Petersburg: VSEGEI, 2004. 305 p. 21. Lesin A. D. Elements of the theory and methodology for calculating the main parameters of vibrating mills. Vibratsionnoye Izmelchenie Materialov: Nauchnoye Soobshchenie. 1957. No. 25. 114 p. 22. Vibrating ball mills MV. Technical characteristics. URL: https://www.consit.ru/dlya-izmelcheniya-i-drobleniya/melnitsy-vibratsionnye-mv#tekhnicheskaya-kharakteristika (accessed: 25.05.2023). 23. Blekhman I. I. Vibrational mechanics and vibrational rheology. Moscow: Fizmatlit, 2018. 752 p. 24. Vibrating ball mills MV. Table of results of grinding tests (for non-food materials). URL: https://www.consit.ru/images/docum/tabliza/tabl_8.pdf (accessed: 25.05.2023). 25. GOST 22551-77. Quartz sand, ground sandstone, quartzite and veiny quartz for glass industry. Specifications. Мoscow: Standards Publishing House, 1997. 16 p. 26. Sablin R. A. Experimental studies of operation mode vibratory jaw crusher crushing chamber incline. Gornyi Informatsionno-analiticheskiy Byulleten'. 2014. No. 1. pp. 406–409. 27. Shishkin E. V., Kazakov S. V. Energy-efficient equipment for disintegration of extremely strong materials. Gornyi Zhurnal. 2021. No. 11. pp. 53–49. 28. Shishkin E. V., Kazakov S. V. Vibration cone crusher for disintegration of solid materials. IOP Conference Series: Earth and Environmental Science. 2018. Vol. 194, Iss 3. DOI: 10.1088/1755-1315/194/3/032027 29. Shishkin E. V., Kazakov S. V. Vibratory crusher forced oscillations in resonance frequency range. Obogashchenie Rud. 2015. No. 5. pp. 42–45. 30. Tyagushev S. Yu. Increasing the productivity of a vibrating jaw crusher based on the stabilization of synchronous-antiphase oscillations by means of an automated electric drive: abstract of the diss. for the degree of Candidate of Engineering Sciences. St. Petersburg, St. Petersburg State Mining Institute named after G. V. Plekhanov, 2010. 20 p. 31. Zimin M. A., Panfilov F. V., Matrosov A. A., Afonin I. A. Guidelines for the beneficiation of screenings of crushing and different-strength stone materials. Moscow: SoyuzDorNII, 1992. 66 p. 32. Pat. 2514054 Russian Federation. 33. Preston М., Tatarzyn J. Optimizing plant efficiency with attrition scrubbers. Mining Engineering. 2013. Vol. 65, Iss. 10. pp. 24–24. 34. Horizontal scrubbing machine. URL: https://sibtehlit.ru/oborudovanie-regeneraczii-otrabotannyix-smesej-xtsgorizontalnaya-ottirochnaya-mashina (accessed: 24.05.2023). 35. Serebryakov S. P., Popkov K. N., Rogova N. A., Shestkov D. S. Centrifugally-bladed machine employment for sand-liquid glass mixes regeneration. Vestnik Rybinskogo Gosudarstvennogo Aviatsionnogo Tekhnicheskogo Universiteta imeni P. A. Solov'eva. 2017. No. 4. pp. 158–162. 36. Pat. 2675554 Russian Federation. 37. Sizikov V. S. Vibration enrichment of fine concrete aggregatesby the attrition and mechanical activation techniques. Vestnik Grazhdanskikh Inzhenerov. 2015. No. 6. pp. 205–210. 38. Sizikov V. S., Evtyukov S. A. Rational regimes of fine concrete aggregate enrichment using the method of volumetric vibrational impact. Vestnik Grazhdanskikh Inzhenerov. 2018. No. 6. pp. 156–162. 39. Tomchina O. P. Control of oscillations in two-rotor cyberphysical vibration units with time-varying observer. Cybernetics and Physics. 2020. Vol. 9, Iss. 4. pp. 206–213. 40. Shagniev O. B., Tomchina O. P., Fradkov A. L. Learning speed-gradient synchronization control of the tworotor vibration setup. IFAC–PapersOnLine. 2022. Vol. 55, Iss. 12. pp. 144–148. |