Journals →  Eurasian Mining →  2024 →  #2 →  Back

EQUIPMENT AND MATERIALS
ArticleName Justification of using closed type bearings in belt conveyor rollers in mines
DOI 10.17580/em.2024.02.16
ArticleAuthor Galkin V. I., Malakhov V. А., Malakhova I. М.
ArticleAuthorData

National University of Science and Technology–NUST MISIS, Moscow, Russia

Galkin V. I., Professor, Doctor of Engineering Sciences, vgalkin07@rambler.ru
Malakhov V. А., Associate Professor, Candidate of Engineering Sciences

 

IPKON RAS, Moscow, Russia
Malakhova I. М., Junior Researcher, Head of Graduate School and Doctoral Studies

Abstract

The article analyzes the influence exerted by various types of protective seals of bearings in rollers of belt conveyors on the value of the roller rotational resistance. Domestic and foreign methods for determining and calculating the resistance to rotation of rollers are reviewed. Based on analysis, it is concluded that it is necessary to develop an updated method for calculating the roller rotational resistance and improving the design of the conveyor rollers through the use of the closed type bearings.

keywords Belt conveyor, roller rotational resistance calculation, belt conveyor roller, bearing assembly, seal, closed type bearing
References

1. Galkin V. I., Dmitriyev V. G., Dyachenko V. P., Zatsepin I. V., Sheshko E. E. Modern Theory of Mine Belt Conveyors. Moscow : Gornaya kniga, 2011. 545 p.
2. Galkin V. I. Calculation methods and reliability estimation of belt conveyors in mines: Thesis of Dissertation of Doctor of Engineering Sciences. Moscow. 2000. 421 p.
3. Galkin V. I. Modern Belt Conveyors. Reference Aid. Moscow : Gornaya kniga, 2024. Vol. 1. 320 p.
4. Galkin V. I. Expanding range of application of pipe conveyor belts through innovative design concepts. Gornyi Zhurnal. 2020. No. 5. pp. 52–57.
5. Kataloge, Broschüren und Flyer, TORWEGGE. Available at: https://www.torwegge.de/de/mediathek/#languageModal (accessed: 05.07.2024).
6. Dmitriyev V. G. Basic Theory of Belt Conveyors. Moscow : Gornaya kniga, 2017. 592 p.
7. Guo S., Huang W., Li X. Normal force and sag resistance of pipe conveyor. Chinese Journal of Mechanical Engineering. 2020. Vol. 33. DOI: 10.1186/s10033-020-00463-1
8. Zhao X., Meng W., Zhou L. Research on indentation rolling resistance based on viscoelasticity of cover rubber under a conveyor belt. Mathematical Problems in Engineering. 2019. DOI: 10.1155/2019/1781427
9. Malakhov V. A. Effect of temperature factor on calculated rotation resistance of belt conveyor rollers for modern plastic lubricants. MIAB. 2014. No. S6. pp. 69–77.
10. Tropakov A. V. Justification the roller rotational resistance for mine belt conveyors subject to operating conditions: Thesis of Dissertation of Candidate of Engineering Sciences. Moscow : NUST MISIS, 2020. 139 p.
11. Shiryamov D. A. Bench measuring the resistance to rotation of belt conveyor idlers according to DIN 22112-3 of Germany. Bulletin of the Kuzbass State Technical University. 2015. No. 4(110). pp. 36–41.
12. Mišković Z. Z., Mitrović R. M., Stamenić Z. V. Analysis of grease contamination influence on the internal radial clearance of ball bearings by thermographic inspection. Thermal Science. 2016. Vol. 20, Iss. 1. pp. 255–265.
13. Shahmeyster L. G., Dmitriev V. G. Theory and Design of Belt Conveyor. Moscow : Mashinostroyeniye, 1978. 392 p.
14. Kundu P., Chopra S., Lad B. K. Multiple failure behaviors identification and remaining useful life prediction of ball bearings. Journal of intelligent manufacturing. 2019. Vol. 30. 2019. pp. 1795–1807.
15. Köken E., Lawal A. I., Onifade M., Ozarslan A. A comparative study on power calculation methods for conveyor belts in mining industry. International Journal of Mining, Reclamation and Environment. 2021. Vol. 36, Iss. 1. pp. 26–45.
16. Gladysiewicz L., Krol R., Kisielewski W. Experimental studies on the resistance to motion in an overburden belt conveyor system. World of Mining — Surface & Underground. 2012. Vol. 64, No. 6. pp. 374–381.
17. Munzenberger P. J., O’Shea J. I., Wheeler C. A. A comparison of rubber stress relaxation models for conveyor belt indentation rolling resistance calculations. International Journal of Mechanics and Materials in Design. 2019. Vol. 15. pp. 213–224.
18. Malakhov V. A., Tropakov A. V., Dyachenko V. P. Rolling resistance coefficient of belt conveyor rollers as function of operating conditions in mines. Eurasian Mining. 2022. No. 1. pp. 67–71.
19. Malakhov V. A., Tropakov A. V., Polyanskiy A. S. Experimental study of the dependence of the resistance force the rotation of rollers of belt conveyors on the temperature operating conditions for modern greases. MIAB. 2018. No. S1. pp. 380–387.

Full content Justification of using closed type bearings in belt conveyor rollers in mines
Back