Journals →  CIS Iron and Steel Review →  2024 →  #2 →  Back

Ecology and Recycling
ArticleName Lead extraction in low-temperature dust roasting during metal scrap melting in electric arc furnace together with ammonium chloride
DOI 10.17580/cisisr.2024.02.18
ArticleAuthor N. K. Dosmukhamedov, G. M. Koishina, E. E. Zholdasbay, M. B. Kurmanseitov
ArticleAuthorData

Satbaev University (Almaty, Kazakhstan)

N. K. Dosmukhamedov, Cand. Eng., Prof., e-mail: nurdos@bk.ru
G. M. Koishina*, Ph. D., Assistant Prof., e-mail: gulzadakoishina@mail.ru
M. B. Kurmanseitov, Ph. D.


Zhezkazgan University named after O. Baikonurov (Zhezkazgan, Kazakhstan)

E. E. Zholdasbay, Ph. D., Assistant Prof.

 

*Corresponding author

Abstract

Processing of zinc-containing dust from conventional steel making processes is rather actual problem and causes
necessity to research and develop the new technologies. Possibility of selective lead extraction via low-temperature roasting of preliminary separated non-magnetic fraction of zinc-containing dust together with ammonium chloride is shown in this work. Based on the results of thermodynamic calculations of Gibbs free energy for interaction reactions between oxides of lead, zinc and iron with NH4Cl, possibility of selective lead extraction from dust in the form of its chloride is displayed. The results of thermodynamic analysis are confirmed by the data of laboratorial experiments, when influence of temperature and chloride ammonium consumption on degree of lead sublimation was examined. Dramatic lowering of lead content in a cinder was revealed within the temperature range from 300 °С to 500 °С. The minimal lead content in a cinder was 0.18 %, it was reached at 600 °С. Further temperature rise has slight effect on decrease of lead content in a cinder. Optimal technological parameters were established: temperature – 500 °С, NH4Cl consumption – the value exceeding its stoichiometric required amount (SRA) for lead chlorination by 1.5 times, roasting duration – 60 min. A cinder with minimal lead content with the following composition, % (mass.): ~49 Zn; 0.2 Pb; 19 Fe; 8 SiO2 and other, was obtained for the optimal technological parameters. Lead extraction in fumes was high, more than ~97 %. The obtained results will be used in building of the complex technology for processing of zinc-containing dust and other products with similar composition from iron and steel enterprises.

The research was carried out within the range of grant financing by the Science committee of the Ministry of science and higher education of Kazakhstan Republic for 2023–2025, according to the priority direction “Rational use of water resources, fauna and flora, ecology”, the project АР19679572 “Development of the new technology for zinc dust utilization after steelmaking production with obtain of commercial products”.

keywords Zinc-containing dust, temperature, Gibbs free energy, roasting, chlorination, ammonium chloride, lead, zinc, extraction, fumes, cinder
References

1. Doronin I. E., Svyazhin A. G. Industrial methods for steel making dust processing. Metallurg. 2010. No. 10. pp. 48–53.
2. Popov A. A. On the problem of zinc-containing dust utilization at steel making production facilities. Naukovedenie: internet-zhurnal. 2015. Vol. 7. No. 2. pp. 1–10.
3. Toporkova Yu. I., Bludova D. I., Mamyachenkov S. V., Anisimova O. S. Review of the methods for dust processing after electric arc melting. iPolytech Journal. 2021. Vol. 25. No. 5. pp. 643–680.
4. Patrushov A. E., Nevchinova N. V., Chernykh V. E., Nyutrin A. A. Modern methods for processing of technogenic raw material in electric steel making production. Vestnik Irkutskogo gosudarstvennogo tekhnicheskogo universiteta. 2018. Vol. 22. No. 4. pp. 183–190.
5. Chernousov P. I. Recycling. Technologies for processing and utilization of technogenic materials and wastes in iron and steel industry: a monograph. Moscow : Izdatelskiy dom “MISiS”. 2011. 428 p.
6. Grudinskiy P. I., Korneev V. P., Dyubanov V. G. Carbothermal dust reduction after electric steel melting with extraction of non-ferrous metals and iron. Proceedings of the V International conference-school for chemical technology KhT’16 (Volgograd, May 16–20, 2016). Volgograd : Izdatelstvo VolgGTU. 2016. Vol. 2. pp. 171–172.
7. Nazari A., Shafyei A., Saidi A. Recycling of electric arc furnace dust into glass ceramic. Materials Chemistry and Physics. 2017. Vol. 205. pp. 436–441.
8. Cholake S. T., Farzana R., Numata T., Sahajwalla V. Transforming electric arc furnace waste into value added building products. Journal of Cleaner Production. 2018. Vol. 171. pp. 1128–1139.
9. Havlik T., Turzakova M., Stopic S., Friedrich B. Atmospheric leaching of EAF dust with diluted sulphuric acid. Hydrometallurgy. 2005. Vol. 77. No. 1. pp. 41–50.
10. ÖzverdI A., Erdem M. Environmental risk assessment and stabilization/solidification of zinc extraction residue: I. Environmental risk assessment. Hydrometallurgy. 2010. Vol. 100. Iss. 3–4. pp. 103–109.
11. Yan Huan, Chai Li-yuan, Peng Bing, Li Mi, Peng Ning, Hou Dong-ke. A novel method to recover zinc and iron from zinc leaching residue. Minerals Engineering. 2014. Vol. 55. pp. 103–110.
12. Xanthopoulos P., Agatzini-Leonardou S., Oustadakis P., Tsakiridis P. E. Zinc recovery from purified electric arc furnace dust leach liquors by chemical precipitation. Journal of Environmental Chemical Engineering. 2017. Vol. 5. Iss. 4. pp. 3550–3559.
13. Steer J. M., Griffiths A. J. Investigation of carboxylic acids and non-aqueous solvents for the selective leaching of zinc from blast furnace dust slurry. Hydrometallurgy. 2013. Vol. 140. pp. 34–41.
14. Ledesma E. F., Lozano-Lunar A., Ayuso J., Galvín A. P., Fernández J. M., Jiménez J. R. The role of pH on leaching of heavy metals and chlorides from electric arc furnace dust in cement-based mortars. Construction and Building Materials. 2018. Vol. 183. pp. 365–375.
15. Dosmukhamedov N., Kaplan V., Zholdasbay E., Argyn A., Kuldeyev E., Koishina G., Tazhiev Ye. Chlorination Treatment for Gold Extraction from Refractory Gold-Copper-Arsenic-Bearing Concentrates. Sustainability. 2022, Vol. 14. 11019. pp. 1–14.
16. Guo X., Zhang B., Wang Q., Li Zh., and Tian Q. Recovery of Zinc and Lead from Copper Smelting Slags by Chlorination Roasting. JOM. 2021. Vol. 73. No. 6. pp. 1861–1870. DOI: 10.1007/s11837-021-04680-4
17. Dosmukhamedov N., Kaplan V., Zholdasbay E., Daruesh G., Argyn A. Alumina and Silica Produced by Chlorination of Power Plant Fly Ash Treatment. JOM. 2020. Vol. 72. No. 10. pp. 3348–3357.
18. Dosmukhamedov N. K., Kaplan V. A., Zholdasbay E. E., Daruesh G. S., Argyn A. A. Iron extraction in iron-containing product from ash after burning of Ekibastuz coals. Ugol. 2021. No. 1. pp. 56–61.

Full content Lead extraction in low-temperature dust roasting during metal scrap melting in electric arc furnace together with ammonium chloride
Back