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Coating Application and Corrosion Protection
ArticleName Reducing the hydrogen permeability of steel pipelines by applying internal composite polymer coatings
DOI 10.17580/cisisr.2026.01.15
ArticleAuthor A. P. Petkova, V. A. Zlotin, Ya. E. Gekht, V. S. Borisova, G. Yu. Kalinin
ArticleAuthorData

Empress Catherine II Saint Petersburg Mining University (St. Petersburg, Russia)

A. P. Petkova, Dr. Eng., Prof., Dept. of Materials Science and Technology of Art Products, apetkova@inbox.ru
V. A. Zlotin, Postgraduate Student, Dept. of Materials Science and Technology of Art Products, zlotinvladimir@mail.ru
Ya. E. Gekht, Student, Dept. of Materials Science and Technology of Art Products, jangech95@gmail.com

 

ITMO University (St. Petersburg, Russia)
V. S. Borisova, Student, Faculty of Technology Management and Innovation, vsnikitina2001@gmail.com

 

National Research Center "Kurchatov Institute" - Central Research Institute of Structural Materials "Prometey" (St. Petersburg, Russia)

G. Yu. Kalinin, Dr. Eng., Associate Prof.

Abstract

The paper considers the possibility of using composite polymer-metal coatings to reduce water permeability. Coatings including modified fluoroplastic enamel (MFPE) and aluminum have been prepared and tested. The aluminum coating was applied by cold gas-dynamic spraying. MFPE was modified to increase the adhesion and crosslinking density of the coating using carbon nanotubes, SiC, h-BN nanoparticles, and a photoinitiator 819 for UV curing. The Devanathan-Stachurski method was used as a method for estimating hydrogen diffusion through a coated metal. Graphite coating was used for testing polymer coatings, which was also separately tested for hydrogen permeability. The diffusion coefficients and the diffusion flow of hydrogen through steel with and without coatings have been experimentally determined. The reduction coefficients and efficiency of reducing the diffusion and diffusion flow of hydrogen are determined for the coatings. It was found that MFPE /Al coatings can ensure the effectiveness of reducing diffusion by 87.7 % and diffusion flow by 77.1 %. For MFPE, these values were 68.8 % and 67 %, respectively, and for graphite – 52.1 % and 57.4 %, respectively. The determining influence on the protective properties of a fluoroplastic coating is exerted by the type of nano-additives (SiC or h-BN) and their ability to distribute evenly, where the best combination is CNT with SiC with the maximum ratio of diffusion reduction coefficients 89.5 % and permeability 86.8 %. The patterns identified for fluoroplastic compounds are fully preserved on coatings with an adhesive layer of Al+AlOOH, which increases the coating thickness and increases the effectiveness of diffusion reduction for all formulations, including CNTs with SiC up to 97 % and diffusion flux up to 89.3 %. The possibility of using a composite coating for in-tube coatings during additional testing is proposed.

keywords Hydrogen permeability, hydrogen diffusion, composite coatings, fluoroplastic, aluminum
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