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Metallurgy
ArticleName Perspective of developing flux-free an autogenous smelting of a high-silica and high-ferrous copper concentrates mix on balkhash copper-smelting factory
ArticleAuthor Kozhakhmetov S. M., Kvyatkovskiy S. A., Ospanov E. A., Bekenov M. S., Kamirdinov G. Sh.
ArticleAuthorData

Centre of Earth Sciences, Metallurgy and Ore Beneficiation:

S. M. Kozhakhmetov, Chief Researcher

S. A. Kvyatkovskiy, Head of Laboratory, e-mail: kvyatkovskiy55@mail.ru

 

Kazakhmys corporation Limited partnership:

E. A. Ospanov, Executive Development Director

M. S. Bekenov, Director of BP

G. Sh. Kamirdinov, Chief Engineer

Abstract

All Kazakhstan ores can be divided on two groups according content of the basic components in concentrates. These are concentrates from Zhezkazgan’s deposits, processed now in electric furnaces, and concentrates from ores of East Kazakhstan, processed by autogenous smelting. The first of them are characterized by high content of copper and silicon dioxide; the seconds contain a lot of iron and sulfur. Besides, in the course of processing various kinds of semi-finished and the flux materials, which don’t contain valuable components, are used. Using the balanced mix of concentrates having so different composition for processing by autogenous smelting will allow to completely or partially avoid of flux application that will lead to decreasing of total volumes of slags obtained and valuable components losses with them. Preliminary researches have shown, that combined use of Kazakhstani deposits’ copper ores will allow to carry out autogenous smelting without using flux or their minimum additive for obtaining mattes and slags with satisfactory composition.

keywords Copper ores, concentrates, autogenous smelting, fluxes, matte, slag, metal losses, iron, sulphur
References

1. Kozhakhmetov S. M. Aktualnye nauchnye problemy kompleksnogo issledovaniya mineralnykh resursov. Materialy Mezhdunarodnoy Konferentsii «Nauka tretego tysyacheletiya» (Actual science problems of complex researching of mineral resources. Mater. of International conference “Science of third millenium”). Almaty, 2000. pp. 157–162.
2. Kozhakhmetov S. M. Issledovaniya v oblasti teorii i tekhnologii avtogennykh processov: izbrannye trudy (Researches in area of theory and technology of autogenous processes: selectas). Almaty, 2005. 460 p.
3. Warner A. E. M., Newman C. J., Vahed A. and etc. The Carlos Diaz Symposium on Pyrometallurgy. Proc. sixth intern. Copper Cobre conf. Ontario (Canada), 2007. Vol. III, b. 1.
4. Warner A. E. M., Newman C. J., Vahed A. and etc. Ibid. B. 2.
5. Ramachandran V., Diaz C., Eltringham T. and etc. Primari Copper Production — A Survey of Operating World Copper Smelters. Cobre 2003; 5th Intern. Conf. Santiago (Chile). 2003.
6. Tarasov A. V., Paretskiy V. M. Development of Autogenous Copper Smelting Processes in Russia and CIS Countries. Cobre 2003; 5th Intern. conf. Santiago (Chile). 2003.
7. Kvyatkovskiy S. A. Fiziko-khimicheskie zakonomernosti okislitelno-vosstanovitelnykh processov i usovershenstvovanie technologii avtogennoy plavki sulfidnykh koncentratov: avtoreferat dis... Doctora tekhnicheskikh nauk (Physical-chemical regularity of reductive-oxidative processes and improvement of technology of autogenous melts of sulphide copper concentrates: synopsis of thesis … Doctor of Engineering Sciences. Almaty: IMiO, 2007. 32 p.

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